Intermatic PF1202T, Инструкция по установке, эксплуатации и обслуживанию

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158PF12441
ITEM
PT
.NO.
DESC.
QUAN.
DR.: SRB 8/19/2005
INTERMA
TIC INCORPORA
TED
CHKD.:
TF 8/22/2005
SCALE:
NAME:
INST SHT - INST
ALL, PF1202T
APPROVED
MA
TL.:
WHITE P
APER ST
OCK
DMB 8/22/2005
FINISH:
BLACK PRINTING INK
1
RELEASED T
O ELEC. DA
TA
HEA
T TREA
T:
LET
. REVISION
SIGN.
MODEL
SUPERSEDES:
NOTES: ALL
PRINTING T
O BE
AS PER INTERMA
TIC
APPROVED ARTWORK.
FRA .010 . DECIMALS
AS SPECIFIED -
1/2˚
ALL
DIMENSIONS MUST
BE
MET
BEFORE PLA
TING.
DIM
:
TO
L
11
”
8
1/2
”
SEE B/M FOR
ALL
PART NUMBERS & QUANTITIES
FOLD LINE
FRO NT
BACK
FR EE ZE PR OT EC TIO N
FO RP OO LS ,S PA S
AN DW AT ER FE AT UR ES
By
FR EE ZE PR OT EC TI ON FO RP OO LS AN DS P A S
By
®
INS TAL LAT IO N
OPE RAT IO N&
SER VIC EM ANU AL
MO DE L: PF 12 02 T
TW OC IR CU IT PO OL EQ UIP ME NT CO NT RO L
WIT HF RE EZ E PR OT EC TIO NI NR AIN PR OO FE NC LO SU RE
EL EC TR IC AL RA TIN G: 3H PM AX .- 24 0V OL T , 60 HZ .
SU IT AB LE FO RP OO L/S PA EQ UIP ME NT CO NT RO L
DAN GER !T oR edu ce the Ris ko fIn jur y:
...d on otp erm itc hild ren to ope rat eth eC ont rol Uni to ru se the Poo l/S pa unl ess the ya re clo sel ys upe rvis ed ata llt im es.
...t est GRO UND FAU LT pro tec tio nre gul arly .If itf ails to res et, DO NO TU SE THE PO OL orS PA! Con tac ta qua lifie d
ser vice tec hni cia n.
...a lwa ys disc onn ect ele ctri city bef ore ser vici ng thi sc ont rol ort he equ ipm ent (s) con nec ted to it. THI SC ONT RO LIS NO T
TO BE USE DA SA PO WER DIS CO NNE CT.
REA D,F OLL OW &S AVE THI SIN STR UCT IO NM ANU AL
GEN ERA LIN FO RM ATI ON
Thi sP ool Equ ipm ent Con tro lis des ign ed to aut om atic ally ope rat eth eF ilte rP um p,C lea ner Pum p
and also to pro vid efr eez ep rot ect ion for the poo le qui pm ent .N eve rth ele ss thi sp rod uct is not
int end ed to be as ubs titu te for ins ula tio n,c ove rin gs, orm ain ten anc e.
THE FIL TER PUM PT IM ES WIT CH is loc ate din the upp erl eft sid eo fth ee nclo sur ea nd ope rat es
the Filte rP um p,a ss etb yth etr ipp ers on the yel low dia l,o na 24 hou rs che dul e.F ors etti ng the
sch edu le, ref ert op age 3o fth is Man ual .
THE CLE ANE RP UM PT IM ES WIT CH is loc ate din the upp err igh ts ide oft he enc los ure and
ope rat es the Cle ane rP um p(B oos ter Pum p). The trip per so fth is
Tim eS witc hs hou ld be set so tha tth eo per atio no fth e
Cle ane rP um pfa lls with in the ope rat ion oft he
Filte rP um p.T oa voi de qui pm ent dam age ,th etw o
Tim eS witc hes are int erlo cke da nd the Cle ane r
Pum pw oul dn oto per ate unl ess the Filte rP um p
is alre ady ope rat ing .
THE FRE EZE PRO TEC TIO NT HER MO STA Tis
loc ate din the low erl eft sid eo fth ee nclo sur e
and tur ns ON the Filte rP um pw hen the air
tem per atu re (wh ere the Con tro lP ane lis loc ate d)
dro ps bel ow the tem per atu re set by the dia l
(be twe en 32˚ Fa nd 45˚ F).
WIR ING
DIA GRA M
ALT ERN ATE WIR ING FO R
TW OIN DEP END ENT LY
WIR ED PUM PS
Bec aus eo fo urc om mitm ent to con tin uin gre sea rch and im pro vem ent s,I nte rm atic Inc orp ora ted res erv es the rig htt om ake
cha nge s,w ith out not ice ,in the spe cific atio ns and mat eria lc ont ain ed her ein and sha lln otb ere spo nsib le for any dam age s,
dire cto rc ons equ ent ial ,c aus ed by rel ian ce on the mat eria lp res ent ed.
I INN T TEE R RMM A ATT I ICC IINN C COO R RPP O ORR A ATT E EDD , ,
SP RIN G G RO VE , I L. 60 08 1-9 69 8
158 PF1 244 1
WAR RAN TY
If w ith in one (1 ) y ear fro m th e d ate of in sta lla tio n, t his pro duc t
fai ls due to a def ect in m ate ria l o r w ork man shi p, I nte rm atic
Inc orp ora ted wi ll r epa ir o r re pla ce it f ree of ch arg e.
The wa rra nty do es not co ver la bor fo r re mov al o r re ins tal lat ion
and do es not ap ply to: (a ) d am age ca use d b y a ccid ent , a bus e,
mish and lin g, o r d rop pin g; ( b) a un it w hich ha s b een su bje ct t o
una uth oriz ed rep air; (c ) u nits no t u sed in ac cor dan ce with
dire ctio ns; (d ) d am age s e xce edi ng the co st o f th e p rod uct ./
Som e s tat es do not al low a lim ita tio n o f d am age s s o t he
for ego ing wa rra nty m ay not ap ply to you . T his war ran ty give s
you sp ecif ic leg al r igh ts and yo u m ay also ha ve oth er r igh ts
whi ch var y fr om st ate to st ate .
Thi s w arra nty se rvic e is av aila ble , if th e d efe ctiv e p rod uct or
its de fec tive co mpo nen t is re tur ned wi th pro of o f p urc has e a nd
dat e o f in sta lla tio n, e ith er ( a) t o th e d eal er f rom wh om th e u nit
was pu rch ase d o r ( b) by shi ppi ng pre pai d t o I nte rm atic ,
Inc orp ora ted , In ter mat ic Pla za, Sp rin g G rov e, I l. 6 008 1-9 698 .
240 V.
CLO CK
MO TO R
240 V.
CLO CK
MO TO R
Filt er C ont rol
Tim e S witc h
Cle ane r C ont rol
Tim e S witc h
NO TE: G rou nd con nec tio ns
are no t s how n a nd
var y w ith in sta lla tio n.
To Filt er
Pum p
To 240 V
Bre ake r
To Cle ane r
Pum p
TB1
Tea m
Blo ck
Rel ay
T. S tat
Equ ipm ent G rou nd
4
IMPORTANT SAFETY INSTRUCTIONS
When installing and operating this electrical control and other associated equipment, basic safety precautions should
always be followed, including the following:
1. Read and follow all instructions.
2. This Control must be installed by a qualified electrician, according to National and Local Electrical Codes.
3. Install this Control not less than 5 feet of inside edge of pool. USE COPPER CONDUCTORS ONLY.
4. Do not exceed the maximum ratings of individual components, wiring devices, and current carrying capacity of
conductors.
5. For grounding and bonding this Control and the installation, refer to section 680 of the National Electrical Code.
6. The Control should not operate any equipment which would cause bodily injury or property damage should it be
activated unexpectedly.
INSTALLATION
1. Select the proper location for the Control Panel and
prepare the necessary conduit run(s) required by the
installation layout.
2. Remove the four #10 hex head screws from the back of
the enclosure and attach mounting brackets to
enclosure.
3. Hang enclosure on a flat vertical surface or other
support, using hardware suitable for the purpose.
4. Properly terminate conduits
at both ends and pull-in the
conductors as specified by
the installation layout.
5. Follow wiring diagram on page 4 of this Manual,
connect LINE1 and LINE 2 OF THE 240 Volt supply
conductors from a 20 Amp. circuit breaker, either in the
main panel or in this subpanel to TB1 terminal block
(see insert above for proper connection) and the
grounding conductor to the Equipment Grounding
Terminal.
6. Connect Filter Pump leads to terminals 2 and 4 of Filter
Pump Time Switch and Cleaner Pump leads to
terminals 2 and 4 of Cleaner Pump leads to terminals 2
and 4 of Cleaner Pump Time Switch. Connect the
grounding leads of each pump to the Equipment
Grounding Terminal at the bottom of the enclosure.
7. If the Control Panel is installed in location, where it is
exposed to direct sun most of the day, extend 8 inches
of the copper capillary tube of the thermostat into an
open ended (plastic or metal) conduit, about 10 inches
long, installed at bottom of the enclosure. Handle
capillary tube with care!.
8. If required by the heater manufacturer, install fireman
switch kit 156T4042A (not furnished) on Time Switch
Plate and make the fireman switch connections. Use at
least #18 AWG wiring with insulation rated 300 Volt or
higher. Place heater ON/OFF switch on heater to ON
(see Figure 2). Some heaters may require a special
connecting harness, contact heater manufacturer for
details.
9. To install additional wiring devices inside the
enclosure, first remove rectangular knock-out(s) in
dead front. Next, remove hex head screws in back of
enclosure and install stand-offs* in place of screws.
Attach wiring device to stand-offs.
•
Stand-offs are not furnished. Order 21T156A for a set of four (4)
stand-offs and mounting hardware
.
10. If external bonding is required, install bonding lug(s) on
bottom of enclosure (156T11047A may be ordered)
and bond installation according to code requirements.
11. TEST INSTALLATION:
a. Turn the thermostat dial to its lowest setting and
place crushed ice (in plastic bag) inside capillary coil
of Thermostat.
b. Turn ON power to Control Panel, wait 20 seconds
then slowly turn thermostat dial counter-clockwise
until Filter Pump starts.
c. Using the manual lever on Cleaner Time Switch,
turn ON-OFF the Cleaner Pump.
d. Turn OFF power to Control Panel, remove ice,
check wiring, tighten terminal screws if necessary,
reinstall time switch insulators and front plate.
e. Turn ON power to Control Panel and set time
Switches and the Thermostat, see OPERATION
instructions on page 3.
Figure 1
2
PRESSURE PLATE
TERMINAL SCREW
MAKE SURE INSULATION
CLEARS PRESSURE PLATE
TO SET FILTER TIME SWITCH, follow instructions on the right. The
length of the daily filtration/heating cycle depends on many variables
such as size, shape, and geographic location of the pool, water
chemistry, type of pool equipment, usage and season of year. If not sure,
contact your local pool service professional for advice.
TO SET CLEANER TIME SWITCH, follow instructions on the right.
NOTE: This Control is factory wired to prevent equipment damage by
allowing the Cleaner Pump to operate only when the Filter Pump is
already operating. This requires that the Cleaner Time Switch settings
(ON and OFF times) must be within the operating hours of the Filter
Pump. For example: If the Filter Pump is set to operate from 8 am to 2
pm daily, the Cleaner Pump Time Switch should be set to operate no
longer than 8:30 am to 1:30 pm.
TO SET THERMOSTAT, turn dial, pointing to desired temperature,
marked on the plate, between 32˚F and 45˚F. Again, many variables
must be considered before selecting the “turn ON” temperature of the
Filter Pump and your local pool service professional is the best source of
information. The Thermostat is factory set to turn OFF the Filter Pump
when the ambient temperature rises 5˚F above its set point.
THE FIREMAN SWITCH (Heater Protection Mechanism), if installed, is
factory set and shuts OFF the heater 20 minutes before the Time Switch
turns OFF the filter pump. The Fireman Switch requires no setting or
service.
OPERATION
TIME SWITCH OPERATING INSTRUCTIONS
1. TO SET “ON” AND “OFF” TIMES: Hold TRIPPERS
against edge of CLOCK-DIAL, pointing to time (AM or
PM) when ON and OFF operations
are desired.Tighten tripper screws
firmly.
2.TO SET TIME-OF-DAY: Pull
CLOCK-DIAL outward. Turn in either
direction and align the exact time-of-
day on the CLOCK-DIAL (the time now, when switch is
being put into operation) to the POINTER.
DO NOT MOVE POINTER
• TO OPERATE SWITCH MANUALLY: Move MANUAL
LEVER below CLOCK-DIAL left or right as
indicated by arrows, This will not affect next
operation.
• FOR MORE THAN ONE DAILY ON-OFF
OPERATION: Place additional tripper pairs on CLOCK-
DIAL (order 156T1978A).
• IN CASE OF POWER FAILURE, reset CLOCK-DIAL
to proper time-of-day. See step 2 above.
CLOCK
DIAL
TIME
POINTER
OFF
TRIPPER
MANUAL
LEVER
ON
TRIPPER
TROUBLESHOOTING
SYMPTOM CAUSE(S) CORRECTIVE ACTION
1. Time Switch will not keep 1a. Frequent power outages Reset dial
time - dial is turning. 1b. Wrong voltage/cycle Change clock motor
1c. Loose clock motor connections Check connections
2. Time Switch Dial stops 2a. Loose tripper Check/change tripper
at ON or OFF tripper. 2b. Bent dial Check/change mechanism
2c. Defective motor Change clock motor
3. Load is ON at all times-- 3a. Welded contacts Change mechanism
dial is turning. 3b. Two ON-trippers on dial Change tripper
3c. No OFF tripper on dial Change tripper
3d. Defective mechanism Change mechanism
4. Dead clock motor. (Clock 4a. Defective clock motor (open Change clock motor
motor gears do not rotate.) coil due to lightning or surge)
4b. Loose clock motor connections Check connections
4c. Wrong voltage Change clock motor
5. Filter Pump will not start 5a. Defective thermostat Replace thermostat
when temp. is below 32˚F. 5b. Defective relay Replace relay
5c. Faulty wiring Check wiring
5d. Power outage Install stand-by power
3
WARNING: Do not disconnect high limit or pressure switches.
Figure 2