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MAINTENANCE REQUIREMENTS 

 

Daily  

1.  Refer to the operation and cleaning instructions 

provided in this manual for daily cleaning proce-
dures. 

 

Weekly 

1.  The entire machine should be wiped down using 

an industrial grade stainless steel cleaner. 

2.  Under the supervision of your detergent supplier 

the machine interior must be properly de-limed. 

The following is a basic guide for the repair and    
replacement of common dishwasher parts. Refer to 
the Basic Service Guide for troubleshooting tips. 

PART 4   MAINTENANCE & REPAIR PROCEDURES  

Quarterly 

1.  Remove and clean the strainer screens on water 

and steam lines. If the screens cannot be 
cleaned, replace. 

2.  Inspect condition of solenoid valve seats and 

diaphragms.  Replace where necessary. 

3.  Inspect drain O-Rings for leakage. Replace 

where necessary. 

4.  Adjust conveyor chain tension using adjustment 

bolts located on exit end of machine. 

þ

 

NOTE:  

The water quality in some areas requires de-
liming to be done more frequently. Contact your 
detergent supplier for recommended de-liming 
frequency. 

þ

 

NOTE:  

Use plumbers putty as gasketing around the 
immersion heater to insure no leaks. 

Line Strainer Disassembly 

1.  Shut off water or steam supply. 

2.  Remove large hex nut on bottom of strainer body.   

3.  Remove strainer screen. Inspect and clean or   

replace as necessary. 

4.  Reassemble in reverse of disassembly. Water 

flow must be same direction as arrow on line 
strainer body. Use new gaskets to insure a tight 
seal.  

 

 

Pump Disassembly

 

1.  Before disassembling pump ensure there are no 

obstructions in the pump intake. Remove and 
clean the suction strainer (inside tank). See dwg. 
SK-4702 and SK-4702 

2.  IT IS NOT NECESSARY TO REMOVE THE 

PUMP HOUSING FROM THE MACHINE TO  
DISASSEMBLE THE PUMP. 

3.  Remove the pump motor and impeller adaptor by 

removing the 4 hex bolts attaching them to the 
pump housing. 

4.  Repair or replace the pump parts as required.  

Reassemble in reverse of disassembly. 

 
Immersion Heater Replacement

 

1.  The immersion heater MUST be completely sub-

merged at all times. If this is not the case contact 
a qualified service technician. The heated surface 
should never be in contact with sludge. See dwg. 
SK-4703 

2.  Remove the housing covering the wiring termina-

tions. Disconnect the immersion heater wires. 

3.  Remove the immersion heater by loosening and 

removing the large hex nut. 

4.  Install in reverse of removal.  

MAINTENANCE PROCEDURES

 

 

Solenoid Valve Disassembly

 

1.  Disconnect power supply to machine. Turn off 

water supply.  

2.  Remove cap on top of coil. Remove coil.  

3.  Remove 4 hex bolts and lift bonnet from valve 

body.  Note positioning of spring and plunger. 

4.  Remove main piston. 

5.  Inspect for dirt, wear or lime build-up. Clean or 

replace as required.  

6.  Reassemble in reverse of disassembly. 

Clipper/Master RC   DOC FLT-CLPMST 1.0  04       

www.insingermachine.com   800-344-4802

 

16 

Содержание CLIPPER RC

Страница 1: ...HT TYPE DISHMACHINES Master Clipper RC Includes Installation Operation and Maintenance Instructions Insinger Machine Company 6245 State Road Philadelphia PA 19135 2996 800 344 4802 Fax 215 624 6966 ww...

Страница 2: ...r operate your new Insinger product To register your machine for warranty by phone fax or the internet or for answers to question concerning installation operation or service contact our Technical Ser...

Страница 3: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 1...

Страница 4: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 2...

Страница 5: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 3...

Страница 6: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 4...

Страница 7: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 5...

Страница 8: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 6...

Страница 9: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 7...

Страница 10: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 8...

Страница 11: ...ur commercial customers This service is included in the purchase price of your new Insinger dishwasher We will provide an authorized factory service technician for the initial start up of your new Ins...

Страница 12: ...or improper maintenance or service or failure to per form normal and routine maintenance as set out in the instruction booklet operating instructions or for improper operation or failure to follow no...

Страница 13: ...responsible for the payment of travel expense and a minimum of four hours labor Labor will be billed to the customer at a reduced rate of 40 00 per hour If sailing with a vessel is required then an ei...

Страница 14: ...inside the control panel Please return diagram when finished Electrical termination points are also required be tween each of the sections in the termination box located on the frame in the rear of t...

Страница 15: ...ion of the dishwasher contact a local detergent chemical supplier for the correct chemicals for your area Electrical connection points for the detergent dispenser and rinse injector are located inside...

Страница 16: ...nk MUST be cleaned daily NOTE An emergency stop bar is located at the end of the conveyor belt to shut the belt down This will minimize ware breakage if the machine is not unloaded in time 10 For mach...

Страница 17: ...3 Flush scrap screens 4 Clean drain overflow tube PART 3 OPERATION CLEANING INSTRUCTIONS CLEANING PROCEDURES 7 Clean curtains When curtains are beyond cleaning or torn they should be replaced 8 Final...

Страница 18: ...assemble in reverse of disassembly Water flow must be same direction as arrow on line strainer body Use new gaskets to insure a tight seal Pump Disassembly 1 Before disassembling pump ensure there are...

Страница 19: ...place 2 Verify steam pressure per machine specifications 3 Verify steam trap is not clogged If so replace Motor Overloads 1 All motors used on Insinger Machines are pro vided with motor overloads Moto...

Страница 20: ...timer is adjustable between 0 300 SEC Conveyor Belt Adjustment 1 The conveyor belt tension is adjustable by locat ing two adjustment bolts on the load side of the machine The bolts can be moved in an...

Страница 21: ...PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 19...

Страница 22: ...PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 20...

Страница 23: ...PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 21...

Страница 24: ...PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 22...

Страница 25: ...PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 23...

Страница 26: ...PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 24...

Страница 27: ...PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 25...

Страница 28: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 26 PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 29: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 27 PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 30: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 28 PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 31: ...Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 29 PART 5 ELECTRICAL SCHEMATICS REPLACEMENT PARTS...

Страница 32: ...RC15 226 6 Section Link Belt D582 6 Roller Belt D2160 12 Cotter Pin Belt SK1115 24 Split Rivet Belt D2930RK 1 Solenoid Valve Repair Kit 1 2 D2242 1 Vacuum Breaker Repair Kit 1 2 Electrical Components...

Страница 33: ...PART 7 REPLACEMENT PARTS Clipper Master RC DOC FLT CLPMST 1 0 04 www insingermachine com 800 344 4802 31...

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Страница 74: ...6245 State Road Philadelphia PA 19135 2996 800 344 4802 215 624 4800 Fax 215 624 6966...

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