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Maintenance 

INOXPA S.A.U.

 

20.005.30.01EN · (0) 2019/02 

 

15

 

8. Maintenance 

8.1.  GENERAL CONSIDERATIONS 

This agitator, just like any other machine, requires maintenance. The instructions contained in this manual cover 
the  identification  and  replacement  of  spare  parts.  The  instructions  are  aimed  at  maintenance  personnel  and 
those responsible for the supply of spare parts. 

 

Carefully read chapter 

9. Technical Specifications

. 

Maintenance  work  can  only  be  carried  out  by  qualified  personnel  that  are  trained  and  equipped 
with the necessary resources to carrying out this work. 

Before  beginning  maintenance  work,  ensure  that  the  electric  motor  is  disconnected  and  that  the 
tank is empty. 

All parts  or materials  that are  replaced must be  properly disposed of/recycled in  accordance with 

the current directives applicable in each area. 

 

 

Before beginning maintenance work, ensure that the agitator is disconnected. 

 

 

8.2.  MAINTENANCE 

  Inspect the agitator regularly. 

  Do not fail to keep the agitator clean. 

  Check the state of the motor or the gear motor. 

  Check the state of the bearings. 

  Check the sealing: seal and/or V-ring. 

 

Motor  or  gear  motor maintenance shall be  carried out in  accordance with  th

e manufacturer’s instructions, see 

the instructions manual. 

8.3.  LUBRICATION 

The BCI vertical agitators are mounted on permanently greased bearings, which do not need maintenance. The 
bearings  can  be  re-greased  by  stripping  the  support,  cleaning  the  previous  grease  off  the  bearings  or  by 
replacing them. The bearing houses are also cleaned and finally re-greased with a 50%-70% grease. 

When re-greasing, use only special grease for ball bearings with the following properties: 

  Lithium-based or made up of high quality lithium, 

  Viscosity 100-140 cSt at 40ºC, 

  Consistency NLGI grade 2 or 3, 

  Continuous work temperature -30ºC to 120ºC. 

 

The lubrication of the bearings of the motor or the gear motor will be carried out according to the manufacturer’s 
instructions. 

8.4.  SPARE PARTS 

To  order  spare  parts  it  is  necessary  to  indicate  the  type  and  serial  number  included  on  the  agitator’s 
characteristics  plate,  as  well  as  the  position  and  description  of  the  part  as  found  in  chapter 

9.  Technical 

Specifications

.

 

8.5.  CONSERVATION 

If the agitator is out of service for a considerable period of time, clean and treat the parts with VG46 mineral oil. 
The shaft must be stored in the horizontal position and on wooden supports or on supports of a similar material.  

 

 

Содержание BCI Series

Страница 1: ...INSTALLATION SERVICE AND MAINTENANCE INSTRUCTIONS VERTICAL AGITATOR BCI Original Manual 20 005 30 01EN 0 2019 02 20 005 32 0010...

Страница 2: ...ical agitator From serial number IXXXXXX to IXXXXXX 1 XXXXXXXXXIIN to XXXXXXXXXIIN 1 Fulfills all the relevant provisions of the following directive Machinery Directive 2006 42 EC Low Voltage Directiv...

Страница 3: ...5 Installation 5 1 Reception of the agitator 8 5 2 Identification of the agitator 8 5 3 Transport and storage 9 5 4 Location 10 5 5 Electrical installation 10 5 6 Assembly 11 6 Start up 7 Troubleshoot...

Страница 4: ...bstances released 2 3 WARRANTY Any warranty will be void immediately and lawfully and additionally INOXPA will be compensated for any civil liability claims submitted by third parties in the following...

Страница 5: ...pray directly on the engine Do not disassemble the agitator until the switchboard has been disconnected Remove the fuses and disconnect the power cable supplying the motor All electric work should be...

Страница 6: ...ks The maximum operating conditions of the agitator should not be exceeded Nor should the operating parameters for which the agitator was initially designed be modified without written authorisations...

Страница 7: ...the surface of the product along the walls of the tank The effect is promoted if the bottom of the tank is curved The Lineflux vigorously agitates the content of the tank promoting the mixing of the...

Страница 8: ...te INOXPA packs the agitators in their fully assembled form or disassembled on a case by case basis Ensure that the agitator has not been damaged in any way If it is not in good condition and or any p...

Страница 9: ...3 TRANSPORT AND STORAGE According to the model the agitators are too heavy to be stored or installed manually Use an appropriate mode of transport Do not handle the agitator by the shaft as this may...

Страница 10: ...d the next table 5 5 ELECTRICAL INSTALLATION Before connecting the electrical motor to the mains check local regulations on electrical safety as well as the applicable standards Check the instructions...

Страница 11: ...velled using the following method 1 Place a spirit level against the shaft 2 Check 4 points at 90 to each other around the circumference of the shaft and at the same height 3 Once the shaft is level f...

Страница 12: ...e filling or emptying of the tank The agitator can NEVER operate without fluid The agitation elements may only be submerged to a height equal to 1 5 times its diameter All the guards must be in place...

Страница 13: ...the agitator is mounted Mechanical risks e g drag shear cutting impact flattening and pinching If the agitation element is accessible from the top or the tank inspections hatch then the user will be...

Страница 14: ...y heating the liquid High density Increase motor power Tank too big for the chosen agitator Check with the technical department Wrong direction of rotation Change direction of rotation Agitator speed...

Страница 15: ...gear motor maintenance shall be carried out in accordance with the manufacturer s instructions see the instructions manual 8 3 LUBRICATION The BCI vertical agitators are mounted on permanently grease...

Страница 16: ...IEC motor 93 Release the elastic ring 66 with appropriate pliers Hit the lower end of the head half shaft 26 with a nylon hammer and take out the unit formed by the head half shaft and the ball bearin...

Страница 17: ...iner NBR Bearing support Aluminium 9 2 OTHER FEATURES Motor IEC B14 IP 55 F class insulation Speed rpm 1500 Motor power kW 0 75 kW Shaft length mm 1250 max Shaft diameter mm 16 Propeller diameter mm 1...

Страница 18: ...30 01EN 0 2019 02 9 4 DIMENSIONS Type agitator Agitator shaft A B C BCI1 18 4007 1 100 100 1 610 160 BCI1 18 4007 1 130 130 1 610 160 BCI1 18 4007 1 150 150 1 610 160 BCI1 18 6005 1 130 130 1 610 160...

Страница 19: ...316L 05 Agitator shaft 1 AISI 316L 06 Head 1 Aluminium 26 Head half shaft 1 AISI 316L 42 Base plate 1 AISI 316L 50 Countersunk screw 4 A2 51 Allen screw 4 A2 53 Flat washer 4 A2 55 Allen pin 2 A2 55A...

Страница 20: ...nyoles Spain Tel 34 972 575 200 Fax 34 972 575 502 How to contact INOXPA S A U Contact details for all countries are continually updated on our website Please visit www inoxpa com to access the inform...

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