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Form 47740328 Edition A

6. Install O-ring on back side of manifold. A little bit of grease or lube
(example: Super Lube Silicone O-ring Grease or similar) can be used
to help hold the O-ring in place if needed. Install the manifold to the
unit using 1/4" allen wrench, the provided screws and washers.
Torque screws to 8 ft-lbs.

7. Assemble the control box onto the suspension brackets using a
5mm allen wrench, the 4 screws and set of washers. Torque screws to
8 ft-lbs.

8. Air hose should be supplied at pre-cut length. If not, cut the hoses to the following lengths.

a.

150 lbs capacity:

i.

Hose #1: 30 cm (11- ¾”)

ii.

Hose #2: 17.5 cm (7”)

b.

200/350/500 lbs capacity:

i.

Hose #1: 36 cm (14- ¼”)

ii.

Hose #2: 19 cm (7- ½”)

9. Gather all the hose/fittings/clamps.

10. Insert fitting #1 into hose #1 (labeled in step 9). Coat the fitting with lubricant/sealant (example: Loctite 567 or similar) for ease of
installation.

11. Remove nut on hose fitting and insert the hose into the hole in the suspension kit. Insert the hose clamp and pinch the ears to secure the
hose to the fitting. Do not tighten the nut on hose fitting.

12. Insert the hose clamp onto the open end of hose #1. Coat fitting #2 with lubricant/sealant (example: Loctite 567 or similar). Install fitting
#2 on hose #1. Pinch the ears of the hose clamp to secure the hose to the fitting.

Содержание ZGB015-KIT

Страница 1: ...y and bleed down before disconnecting air supply hose before installing removing or adjusting any accessory on this Products or before performing any maintenance on this Product Never perform maintenance on the Product while it is supporting a load Before performing maintenance tag controls WARNING DO NOT OPERATE EQUIPMENT BEING REPAIRED Only allow personnel trained in service and repair of this P...

Страница 2: ...art Total Qty Part Number ZGB015 KIT for BW015080 Balancers ZGB020 KIT for BW020120 Balancers ZGB035 KIT for BW035080 Balancers ZGB050 KIT for BW050080 Balancers 1 Suspension Kit 1 ZGS00 2 Manifold Kit 1 ZGB MANIFOLD 3 Brackets Kit 1 ZGE06 ZGE10 4 Control Box Kit 1 ZGB015 ZGB020 ZGB035 ZGB050 5 Command Handle 1 ZGP00B 6 a Spiral Wire 1 ZGC2 a Item not illustrated ...

Страница 3: ...ing 2 Mount the suspension brackets onto the housing using a set of bolts and nuts Make sure that the flanges of both brackets are facing outwards 3 Using a 7 8 and 13 16 wrench to secure the nuts and bolts Torque to 54 ft lbs 4 Apply thread sealant example Loctite 567 or similar to the fitting for the manifold 5 Tighten the fitting and position it to the orientation shown below ...

Страница 4: ...following lengths a 150 lbs capacity i Hose 1 30 cm 11 ii Hose 2 17 5 cm 7 b 200 350 500 lbs capacity i Hose 1 36 cm 14 ii Hose 2 19 cm 7 9 Gather all the hose fittings clamps 10 Insert fitting 1 into hose 1 labeled in step 9 Coat the fitting with lubricant sealant example Loctite 567 or similar for ease of installation 11 Remove nut on hose fitting and insert the hose into the hole in the suspens...

Страница 5: ...inch the ears to secure the hose to the fitting 17 Insert the hose clamp onto the end of hose 2 Coat fitting 2 with lubricant sealant example Loctite 567 or similar Install hose 2 on fitting 3 Pinch the ears of the hose clamp to secure the hose to the fitting It may be easier to install hose on the fitting if the fitting is off of the manifold 18 Check the presence of the O ring in the fitting If ...

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