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RT-SVX23G-EN

General Information

Unit Inspection

As soon as the unit arrives at the job site

Verify that the nameplate data matches the data on the

sales order and bill of lading (including electrical data).

Verify that the power supply complies with the unit

nameplate specifications.

Visually inspect the exterior of the unit, including the

roof, for signs of shipping damage.

If the job site inspection of the unit reveals damage or
material shortages, file a claim with the carrier
immediately. Specify the type and extent of the damage on
the “bill of lading” before signing.

Visually inspect the internal components for shipping

damage as soon as possible after delivery and before
it is stored. Do not walk on the sheet metal base pans.

If concealed damage is discovered, notify the carrier’s
terminal of damage immediately by phone and by
mail. Concealed damage must be reported within 15
days.

Request an immediate joint inspection of the damage
by the carrier and the consignee. Do not remove
damaged material from the receiving location. Take
photos of the damage, if possible. The owner must
provide reasonable evidence that the damage did not
occur after delivery.

Notify the appropriate sales representative before
installing or repairing a damaged unit.

Storage

Take precautions to prevent condensate from forming

inside the unit’s electrical compartments and motors if:

1.

the unit is stored before it is installed; or,

2. the unit is set on the roof curb, and temporary heat is

provided in the building. Isolate all side panel service
entrances and base pan openings (e.g., conduit holes,
Supply Air and Return Air openings, and flue
openings) from the ambient air until the unit is ready
for start-up.

Note:

Do not use the unit’s heater for temporary heat
without first completing the start-up procedure
detailed under

“Unit Start-Up,” p. 39

”.

The manufacturer will not assume any responsibility for

equipment damage resulting from condensate
accumulation on the unit’s electrical and/or mechanical
components.

Unit Nameplate

A Mylar unit nameplate is located on the unit’s corner

support next to the filter access panel. It includes the unit
model number, serial number, electrical characteristics,
refrigerant charge, as well as other pertinent unit data.

Compressor Nameplate

The nameplate for the compressors are located on the side

of the compressor.

Unit Description

Before shipment, each unit is leak tested, dehydrated,
charged with refrigerant and compressor oil, and run
tested for proper control operation.

The condenser coils are aluminum fin, mechanically

bonded to copper tubing.

Direct-drive, vertical discharge condenser fans are
provided with built-in thermal overload protection.

The ReliaTel™ Control Module is a microelectronic control

system that is referred to as “Refrigeration Module”
(RTRM). The acronym RTRM is used extensively
throughout this document when referring to the control
system network.

These modules through Proportional/Integral control

algorithms perform specific unit functions that governs
unit operation in response to; zone temperature, supply air
temperature, and/or humidity conditions depending on
the application. The stages of capacity control for these
units is achieved by starting and stopping the
compressors.

The RTRM is mounted in the control panel and is factory

wired to the respective internal components. The RTRM
receives and interpret information from other unit
modules, sensors, remote panels, and customer binary
contacts to satisfy the applicable request for cooling.

Economizer Control Actuator (Optional)

The ECA monitors the mixed air temperature, return air

temperature, minimum position setpoint (local or
remote), power exhaust setpoint, CO

2

setpoint, CO

2

, and

ambient dry bulb/enthalpy sensor or comparative
humidity (return air humidity against ambient humidity)
sensors, if selected, to control dampers to an accuracy of
+/- 5% of stroke. The actuator is spring returned to the
closed position any time that power is lost to the unit. It is
capable of delivering up to 25 inch pounds of torque and
is powered by 24 VAC.

RTCI - ReliaTel™ Trane® Communication
Interface (Optional)

This module is used when the application calls for an

ICSTM building management type control system. It
allows the control and monitoring of the system through
an ICS panel.The module can be ordered from the factory
or ordered as a kit to be field installed. Follow the
installation instruction that ships with each kit when field
installation is necessary.

Содержание WSC036E

Страница 1: ...training Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and...

Страница 2: ...ates a potentially hazardous situation which if not avoided could result in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could res...

Страница 3: ...to revise this publication at any time and to make changes to its content without obligation to notify any person of such revision or change Trademarks All trademarks referenced in this document are t...

Страница 4: ...nstructions 25 Return Air Smoke Detector 26 Main Electrical Power Requirements 26 Electric Heat Requirements 27 Low Voltage Wiring AC DC Requirements 27 Condensate Drain Configuration 27 Filter Instal...

Страница 5: ...49 Clogged Filter Switch 49 Fan Failure Switch 49 Condensate Overflow Switch 49 Zone Temperature Sensor ZTS Test 49 Test 1 Zone Temperature Thermistor ZTEMP 49 Test 2 Cooling Set Point CSP and Heating...

Страница 6: ...1 Unit Mounted Non Fused Disconnect6 2 Unit Mounted Circuit Breaker6 Digit 20 Convenience Outlet 0 No Convenience Outlet A Unpowered Convenience Outlet B Powered Convenience Outlet three phase only 7...

Страница 7: ...disconnect circuit breaker options 7 Requires use of Disconnect or Circuit Breaker 8 Standard metering devices are TXVs 9 The return air smoke detector maynotfituporworkproperlyon the Precedent units...

Страница 8: ...nit model number serial number electrical characteristics refrigerant charge as well as other pertinent unit data Compressor Nameplate The nameplate for the compressors are located on the side of the...

Страница 9: ...and is connected to the RTOM A diagnostic SERVICE signal is sent to the remote panel if the pressure differential across the filters is at least 0 5 w c The contacts will automatically open when the...

Страница 10: ...errupted the program is retained in permanent memory If power is off for an extended period of time only the clock and day may have to be reset The zone sensor allows selection of 2 3 or 4 system mode...

Страница 11: ...instructions will prevent the smoke detectors from performing it s design function Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters To i...

Страница 12: ...12 RT SVX23G EN Unit Dimensions Figure 1 Typical installation clearances for single multiple unit applications WSC036 048E Units WSC060 120E Units...

Страница 13: ...ure 2 Heat pump 3 4 ton standard efficiency Note All dimensions are in inches millimeters Figure 3 Heat pump 3 4 ton standard efficiency unit clearance and roof opening Note All dimensions are in inch...

Страница 14: ...at pump 3 4 ton standard efficiency roof curb Note All dimensions are in inches millimeters 7 44 44 MM MM 44 44 MM MM 1038 1038 MM MM 1053 1053 MM MM Figure 5 Heat pumps 5 6 ton standard efficiency No...

Страница 15: ...s RT SVX23G EN 15 Figure 6 Heat pump 7 ton standard efficiency Note All dimensions are in inches millimeters Figure 7 Heat pump 5 7 ton unit clearance and roof opening Note All dimensions are in inche...

Страница 16: ...odels only 2130 MM 356 MM ALTERNATE CONDENSATE DRAIN CONNECTION 3 4 14 NPT DIA HOLE INDOOR TOP PANEL OUTDOOR TOP PANEL 50 7 8 1292 MM 63 3 16 1605 MM 99 11 16 2532 MM UNIT POWER WIRE 1 3 8 35MM DIA HO...

Страница 17: ...igure 11 Heat pump 10 ton standard efficiency roof curb Notes 1 All dimensions are in inches millimeters 1 3 4 44 MM 2 51 MM 84 1 2 2146 MM 83 7 8 2130 MM 60 3 8 1534 MM 59 7 8 1521 MM 14 356 MM 2 51...

Страница 18: ...es eye protection mask long sleeves and pants when working with products containing fiberglass wool Exposure to glass wool fibers without all necessary PPE equipment could result in cancer respiratory...

Страница 19: ...given for information only Figure 13 Rigging and center of gravity data Table 2 Factory installed options fiops accessory net weights lbs a b WSC036E 048E WSC060E WSC072E 090E WSC120E Net Weight Net...

Страница 20: ...e unit Smoke Detector Return 7 7 7 7 Through the Base Electrical 8 13 8 13 Unit Mounted Circuit Breaker 5 5 5 5 Unit Mounted Disconnect 5 5 5 5 a Weights for options not listed are 5 lbs b Net weight...

Страница 21: ...e curb must be true to assure an adequate curb to unit seal Figure 16 Heat pump 10 ton standard efficiency horizontal airflow supply return Note All dimensions are in inches millimeters Figure 17 Heat...

Страница 22: ...unit s supply and return air openings Be sure to use flexible duct connections at the unit For built up curbs supplied by others gaskets must be installed around the curb perimeter flange and the supp...

Страница 23: ...curb Make sure that the gasket on the curb is not damaged while positioning the unit General Unit Requirements The checklist listed below is a summary of the steps required to successfully install a c...

Страница 24: ...4 p 24 3 Position SUPPLY DUCT COVER as shown rotate 90 degrees to allow entrance into supply opening 4 Slide SUPPLY DUCT COVER into duct openings until inward edge of duct cover engages with the 2 ret...

Страница 25: ...ructions in steps 1 through 3 below If the unit being installed does not have a factory installed electric heater package or is equipped with a factory installed electric heater model that does not co...

Страница 26: ...an surface 4 Slide the top bracket down the copper sensing tube insert the tab on the left side into the slot on the indoor coil blockoff and secure the right side of the bracket with one of the 3 scr...

Страница 27: ...6 Replace evaporator access panel and supply air access panels To convert drain condensate through the base of unit 1 Removeevaporator access paneland supply air access panels 2 Remove the support pan...

Страница 28: ...el Refer to the customer connection diagram that is shipped with the unit for specific termination points 2 Provide proper grounding for the unit in accordance with local and national codes OptionalTB...

Страница 29: ...nd components utilizing a DC analog input output signal refer to Unit Dimensions p 12 for the electrical access locations provided on the unit 1 Table 6 p 30 lists the conductor sizing guidelines that...

Страница 30: ...e run 3 Do not run the electrical wires transporting DC signals in or around conduit housing high voltage wires 4 Route low voltage wiring per illustrations on Figure 37 p 31 Table 6 Zone sensor modul...

Страница 31: ...Installation RT SVX23G EN 31 Figure 37 Customer control low voltage routing all units except 10 ton Figure 38 ReliaTel withoutTBUE control customer wire routing 10 ton...

Страница 32: ...le 1 illustrates two series circuits with two sensors in each circuit wired in parallel The square of any number of remote sensors is required Example 2 illustratesthreesensorssquaredinaseries paralle...

Страница 33: ...numbers are for reference only There are multiple smoke detector systems that could have differently numbered pins For correct wiring details please refer to the specific smoke detector literature th...

Страница 34: ...RT SVX23G EN Figure 41 Typical field wiring diagrams for optional controls BA YSENS075 BA YSENS075 BA YSENS119 BA YSENS110 BA YSENS108 BA YSENS106 BAYSENS073 BAYSENS074 BAYSENS075 ASYSTAT669A OPTIONA...

Страница 35: ...ms 0 17 8 87 56 K Ohms 5 15 0 74 65 K Ohms 10 12 2 63 80 K Ohms 15 9 4 54 66 K Ohms 20 6 7 46 94 K Ohms 25 3 8 40 40 K Ohms 30 1 1 34 85 K Ohms 35 1 7 30 18 K Ohms 40 4 4 26 22 K Ohms 45 7 2 22 85 K O...

Страница 36: ...thest from average 221 The percentage of Imbalance equals The 2 2 imbalance in this example exceeds the maximum allowable imbalance of 2 0 This much imbalance between phases can equal as much as a 20...

Страница 37: ...or mechanical failures Before starting the unit in the Cooling mode set the system switch to the Off position and turn the main power disconnect to the On position and allow the crankcase heater to op...

Страница 38: ...est terminals The unit will start the first test step and change to the next step every 30 seconds At the end of the test mode control of the unit will automatically revert to the applied System contr...

Страница 39: ...is too high external static pressure is low do one or both of the following and repeat procedure Increase supply and or return duct static Change indoor fan speed tap to a lower value Note Minimum se...

Страница 40: ...ng applications The indoor motor shall be operating 100 to verify turn DA COOL_FAN SPD potentiometer full clockwise voltage should read 7 5 Vdc across harness test terminals The unit schematic illustr...

Страница 41: ...Economizer Control ECA The economizer will drive to its minimum position setpoint exhaust fans if applicable may start at random and the supply fan will start when the SERVICETEST is initiated The Ex...

Страница 42: ...at the heater contactor 2 Momentarily jump across theTest 1 Test 2 terminals on LTB one additional time if continuing from previous component start up or until the desired start up componentTest is st...

Страница 43: ...in Table 10 p 44 7 Recheck the belt tension at least twice during the first 2 to 3 days of operation Belt tension may decrease until the new belts are run in WARNING Hazardous Service Procedures The m...

Страница 44: ...is frayed or worn replace it Refer to the Fan Belt Adjustment section for belt replacement and adjustments Verify that all wire terminal connections are tight Remove any corrosion present on the exter...

Страница 45: ...ning solution into the sprayer If a high pressure sprayer is used a do not allow sprayer pressure to exceed 600 psi b the minimum nozzle spray angle is 15 degrees c maintain a minimum clearance of 6 b...

Страница 46: ...hematics _____________________________________________________ Connections _____________________________________________________ Table 11 Sample maintenance log Refrigerant Circuit 1 Refrigerant Circu...

Страница 47: ...cedures if other microelectronic components are suspect System Status Checkout Procedure System Status is checked by using one of the following two methods Method 1 If the Zone Sensor Module ZSM is eq...

Страница 48: ...ow System Failure Measure the voltage between terminals J6 9 J6 6 Normal Operation approximately 32 VDC System Failure less than 1VDC approximately 0 75VDC Test Mode voltage alternates between 32 VDC...

Страница 49: ...nce between terminals 1 and 2 on the ZoneTemperature Sensor Below are some typical indoor temperatures and corresponding resistive values Test 2 Cooling Set Point CSP and Heating Set Point HSP The res...

Страница 50: ...tely 15 minutes If the RTRM loses the Heating and Cooling setpoint input the RTRM will control in the default mode instantaneously The temperature sensing thermistor in the Zone Sensor Module is the o...

Страница 51: ...ply Air Sensor Failure X X Outdoor Air Temperature Fail X X Power loss to RTEM X Failed or Power Loss to Actuator X X Mechanical Failure of Actuator X a If goes out of range Table 14 Low leak economiz...

Страница 52: ...s RATemp Sensor 5 Flashes OA Quality Sensor 6 Flashes OA Humidity Sensor 7 Flashes OATemp Sensor 8 Flashes MATemp Sensor 9 Flashes RAM Fault 10 Flashes ROM Fault 11 Flashes EEPROM F Troubleshooting Pr...

Страница 53: ...542 208 230 460 575v 60hz 3ph 6 7 5 Ton Heat Pump Belt Drive 4366 1535 208 230 460 575v 60hz 3ph 10 Ton Heat Pump Belt Drive 4366 7446 230 460v 60Hz 3Ph 10 Ton Heat Pump 4366 7447 575v 60Hz 3Ph 10 Ton...

Страница 54: ...1 2000 This limited warranty is not retroactive to any installations prior to 10 1 2001 or on product produced prior to 2000 THE LIMITED WARRANTY AND LIABILITY SET FORTH HEREIN ARE IN LIEU OF ALL OTH...

Страница 55: ...not be obligated to pay for the cost of lost refrigerant No liability shall attach toWarrantor until products have been paid for and then liability shall be limited solely to the purchase price of th...

Страница 56: ...vanced controls and HVAC systems comprehensive building services and parts For more information visit www IRCO com The manufacturer has a policy of continuous product and product data improvement and...

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