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Book 22442552 (7/03)

Section 8 -- Trouble Shooting

Trouble shooting for a portable air compressor
is an organized study of a particular problem or
series of problems and a planned method of
procedure for investigation and correction.
The trouble shooting chart that follows
includes some of the problems that an
operator may encounter during the operation
of a portable compressor.

The chart does not attempt to list all of the
troubles that may occur, nor does it attempt to
give all of the answers for correction of the
problems. The chart does give those problems
that are most apt to occur. To use the trouble
shooting chart:

A.

Find the “complaint” depicted as a bold
heading.

B.

Follow down that column to find the po-
tential cause or causes. The causes are
listed in order to suggest an order to fol-
low in trouble shooting.

INTRODUCTION

ACTION PLAN

A. Think Before Acting

Study the problem thoroughly and ask yourself
these questions:

(1) What were the warning signals that preceded

the trouble?

(2) Has a similar trouble occurred before?
(3) What previous maintenance work has been

done?

(4) If the compressor will still operate, is it safe to

continue operating it to make further checks?

B. Do The Simplest Things First

Most troubles are simple and easily corrected. For
example, most complaints are “low capacity” which may
be caused by too low an engine speed or “compressor
over-- heats” which may be caused by low oil level.

Always check the easiest and most obvious things first;
following this simple rule will save time and trouble.

D. Find And Correct Basic Cause

After a mechanical failure has been corrected, be sure to
locate and correct the cause of the trouble so the same
failure will not be repeated. A complaint of “premature
breakdown” may be corrected by repairing any improper
wiring connections, but something caused the defective
wiring. The cause may be excessive vibration.

C. Double Check Before Disassembly

The source of most compressor troubles can be traced
not to one component alone, but to the relationship of one
component with another. Too often, a compressor can be
partially disassembled in search of the cause of a certain
trouble and all evidence is destroyed during disassembly.
Check again to be sure an easy solution to the problem
has not been overlooked.

Note

: For trouble shooting electrical problems, refer to

the Wiring Diagram Schematic.

Содержание P110WIR

Страница 1: ...C 27028 MODELS P110WIR P135WIR Utility Equipment Doosan purchased Bobcat Company from Ingersoll Rand Company in 2007 Any reference to Ingersoll Rand Company or use of trademarks service marks logos o...

Страница 2: ...d services that consistently meet the requirements of our customers and each other CALIFORNIA Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of Califo...

Страница 3: ...roved parts list may create hazardous conditions over which Ingersoll Rand has no control Therefore Ingersoll Rand cannot be held responsible for equipment in which non approved repair parts are insta...

Страница 4: ...OF CONTENTS SECTION 1 SAFETY SECTION 2 WARRANTY REGISTRATION SECTION 3 NOISE EMISSION SECTION 4 GENERAL DATA SECTION 5 OPERATION SECTION 6 MAINTENANCE SECTION 7 LUBRICATION SECTION 8 TROUBLESHOOTING S...

Страница 5: ...n box and remove the bag containing hardware safety chains and assembly instructions 3 Using the jack raise the front of the unit so that the legs are approximately 1 above the ground 4 Remove the tem...

Страница 6: ...heck valves and isolation valves must be fitted and controlled by work procedures so that one machine cannot accidentally be pressurized or over pressurized by another Compressed air must not be used...

Страница 7: ...xceed the available cargo and luggage load capacity Whenever the machine is stopped air will flow back into the compressor system from devices or systems downstream of the machine unless the service v...

Страница 8: ...ous burns Do not open radiator while hot Rotating fan blade can cause serious injury Do not operate without guard in place Use care to avoid contacting hot surfaces engine exhaust manifold and piping...

Страница 9: ...kets in North America which point out potential hazards to the safety of you and others Read and understand thoroughly Heed warnings and follow instructions If you do not understand inform you supervi...

Страница 10: ...h 105 km hr Rotating fan blade Can cause serious Do not operate without guard in place WARNING injury Falling off machine Can cause serious injury Access lifting bail from inside machine or death WARN...

Страница 11: ...the bottom of each decal and are also listed in the compressor s parts manual Submit orders for Safety Decals to the Mocksville Parts Service Department The no charge order should contain only Safety...

Страница 12: ...in Ingersoll Rand Engine and Airend combination will be free of defects in material and workmanship for a period of the earlier of sixty 60 months from shipment to or the accumulation of 10 000 hours...

Страница 13: ...imited to engines shall carry whatever warranty the manufacturers have conveyed to Ingersoll Rand and which can be passed on to the initial user THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRES...

Страница 14: ...ere IN COMPRESSORS IN GENERATORS AS OF 1 1 01 24 24 2000 2000 5 yrs 5000 hours using OEM fluids filters with 250 deductible 2 yrs 4000 hours using IR fluids filters Deutz 24 2000 Available at dealer I...

Страница 15: ...e change of ownership Machines shipped outside the United States require notification be made to initiate the machine warranty Fill out the Warranty Registration Form in this section keep a copy for...

Страница 16: ...ctric water etc Utility Contractor SERVICING DISTRIBUTOR USER ACKNOWLEDGEMENT 1 The Purchaser has been instructed and or has read the manual and understands proper preventative maintenance general ope...

Страница 17: ...16 Book 22442552 7 03 Ingersoll Rand Company Portable Compressor Division P O Box 868 Mocksville North Carolina 27028 Attention Warranty Department fold...

Страница 18: ...the air intake system or parts thereof c enclosure or parts thereof 2 Removal of any of the following a fan shroud b vibration mounts c sound absorption material 3 Operation of the compressor with any...

Страница 19: ...manufacturer warrants to the ultimate purchaser and each subsequent purchaser that this air compressor was designed built and equipped to conform at the time of sale to the first retail purchaser wit...

Страница 20: ...nclosure Panels Enclosure panels should also be inspected at 100 hour operational intervals All panels that are warped punctured torn or otherwise deformed such that their noise containment function i...

Страница 21: ...20 Book 22442552 7 03 MAINTENANCE RECORD FOR NOISE EMISSION CONTROL AND EXTENDED WARRANTY ITEM NO DESCRIPTION OF WORK HOURMETER READING MAINT INSPECT DATE LOCATION CITY STATE WORK DONE BY NAME...

Страница 22: ...tres Fuel Tank 27 U S gal 103 litres UNITS MEASUREMENTS WEIGHTS Overall Length 11 5 feet 3 5 meters Overall Height 4 8 feet 1 46 meters Overall Width 5 7 feet 1 74 meters Track Width 4 9 feet 1 49 met...

Страница 23: ...towing SETTING UP ALL UNITS Place the unit in an open well ventilated area Position as level as possible The design of these units permits a 15 degree sidewise limit on out of level operation When th...

Страница 24: ...elatively free of oil dirt soot and other debris It must be no more than 10 degrees F 5 degrees C over the ambient temperature A flexible mounting system is required between the package and vehicle be...

Страница 25: ...Pressure Gauge Indicates pressure in receiver tank psi kPa 11 Fuel Level Gauge Indicates amount of fuel in tank Controls Standard 12 Power Switch Rotate ON to activate systems prior to Starting Rotat...

Страница 26: ...noise can cause hearing loss Wear hearing protection when doors or valve s are open Close the side doors to maintain a cooling air path and to avoid recirculation of hot air This will maximize the li...

Страница 27: ...ARNING Since the service valve is closed air downstream of the valve may be trapped A vent hole in the service valvewillslowly bleedair fromthehose Donotdiscon nect hoses until all pressure has been v...

Страница 28: ...turn cylinder rod D until throttle arm G is forced against stop L 4 If equipped push the SERVICE AIR but ton on the control panel making certain the button does not pop back out The unit should speed...

Страница 29: ...the Optional Diagnostic Panel it has an AIR FILTERS RESTRICTED lamp on the instrument panel covering both the engine and the compressor This should be checked daily during operation If the lamp glows...

Страница 30: ...ake lines to and from the air cleaners the engine cooling system hoses and all of the flexible hoses used for air oil and fuel be inspected To ensure freedom from air leaks all rubber hose joints and...

Страница 31: ...s for proper torque If any are found loose a more thorough inspection must be made Take corrective action COMPRESSOR OIL The lubricating and cooling oil must be replaced every 500 hours of operation o...

Страница 32: ...ervice valve S When draining oil remove plug from bottom of separator tank S When adding oil remove and replace make tight plug on side of separator tank S In the compressor lubricating and cooling sy...

Страница 33: ...alcohol or chlorinated solvent can be used Note This may cause some dulling of the paint finish 3 If the paint has faded or chalked the use of a commercial grade non abrasive car wax may partially re...

Страница 34: ...and Surface C Wheel Lug Nuts C Hoses oil air intake etc C Automatic Shutdown System Test C Air Cleaner System Visual C Compressor Oil Cooler Exterior C CLEAN Engine Radiator Exterior C CLEAN Fastener...

Страница 35: ...C to 52_C 10_F to 125_F IR Pro Tect IR XHP 605 10_F to 125_F 23_C to 52_C 65_F to 125_F IR XHP1001 Preferred Ingersoll Rand Fluids Use of these fluids with original I R filters can extend airend warra...

Страница 36: ...e 4 If the compressor will still operate is it safe to continue operating it to make further checks B Do The Simplest Things First Most troubles are simple and easily corrected For example most compla...

Страница 37: ...ow Oil Level Dirty Cooler Dirty Operating Conditions Loose or Broken Belts Operating Pressure Too High Malfunctioning Thermostat Defective Minimum Pressure Valve Blocked or Restricted Oil Lines Airend...

Страница 38: ...rend Malfunctioning Alternator Lamp Stays On Loose or Broken Belts Loose Wire Connection Defective Battery Malfunctioning Alternator Malfunctioning Circuit Board Alternator Lamp Stays Off Loose Wire C...

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