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FOREWORD

2

en

http://air.irco.com

The contents of this manual are considered to be proprietary and

confidential to Ingersoll Rand and should not be reproduced without the

prior written permission of Ingersoll Rand.

Nothing contained in this document is intended to extend any

promise, warranty or representation, expressed or implied, regarding

the Ingersoll Rand products described herein. Any such warranties or

other terms and conditions of sale of products shall be in accordance

with the standard terms and conditions of sale for such products, which

are available upon request.

This manual contains instructions and technical data to cover

routine operation and scheduled maintenance tasks by operation and

maintenance staff. Major overhauls are outside the scope of this

manual and should be referred to an authorised Ingersoll Rand service

department.

The design specification of this machine has been certified as

complying with E.C. directives. Any modification to any part is

absolutely prohibited and would result in the CE certification and

marking being rendered invalid.

All components, accessories, pipes and connectors added to the

compressed air system should be:

. of good quality, procured from a reputable manufacturer and,

wherever possible, be of a type approved by Ingersoll Rand.

. clearly rated for a pressure at least equal to the machine maximum

allowable working pressure.

. compatible with the compressor lubricant/coolant.

. accompanied with instructions for safe installation, operation and

maintenance.

Details of approved equipment are available from Ingersoll Rand
Service departments.

The use of non

genuine spare repair parts other than those

included within the Ingersoll Rand approved parts list may create

hazardous conditions over which Ingersoll Rand has no control.

Therefore Ingersoll Rand does not accept any liability for losses

caused by equipment in which non

approved repair parts are installed.

Standard warranty conditions may be affected.

Ingersoll Rand reserves the right to make changes and

improvements to products without notice and without incurring any

obligation to make such changes or add such improvements to

products sold previously.

The intended uses of this machine are outlined below and examples

of unapproved usage are also given, however Ingersoll Rand cannot

anticipate every application or work situation that may arise.

IF IN DOUBT CONSULT SUPERVISION

.

This machine has been designed and supplied for use only in the

following specified conditions and applications:

.

Compression of normal ambient air containing no known or

detectable additional gases, vapours. or particles

.

Operation within the ambient temperature range specified in the

GENERAL INFORMATION

 section of this manual.

The use of the machine in any of the situation types listed in

table 1:

a) Is not approved by Ingersoll Rand,

b) May impair the safety of users and other persons, and

c) May prejudice any claims made against Ingersoll Rand.

TABLE 1

Use of the machine to produce compressed air for:

a) direct human consumption

b) indirect human consumption, without suitable filtration and purity

checks.

Use of the machine outside the ambient temperature range

specified in the 

GENERAL INFORMATION SECTION 

of this manual.

Use of the machine where there is any actual or foreseeable risk of

hazardous levels of flammable gases or vapours.

THIS MACHINE IS NOT INTENDED AND MUST NOT BE

USED IN POTENTIALLY EXPLOSIVE ATMOSPHERES,

INCLUDING SITUATIONS WHERE FLAMMABLE GASES OR

VAPOURS MAY BE PRESENT.

Use of the machine fitted with 

non Ingersoll Rand approved

components.

Use of the machine with safety or control components missing or

disabled.

The company accepts no responsibility for errors in translation of

this manual from the original English version.

 COPYRIGHT

 

2006

INGERSOLL

RAND COMPANY LIMITED

Содержание IRN 20HP

Страница 1: ...ds the decals and consults the manuals before maintenance or operation Ensure that maintenance personnel are adequately trained competent and have read the Maintenance Manuals Ensure that the Operatio...

Страница 2: ...o those specifically stated within the Company s proposal Unless responsibility for meeting such performance warranties are limited to specified tests the Company s obligation shall be to correct in t...

Страница 3: ...ption NR Not required AR As required SM Sitemaster Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T E F C Totally enclosed fan cooled motor IP5...

Страница 4: ...soll Rand does not accept any liability for losses caused by equipment in which non approved repair parts are installed Standard warranty conditions may be affected Ingersoll Rand reserves the right t...

Страница 5: ...ent or system WARNING Air gas flow or Air discharge Do not breathe the compressed air from this machine Use fork lift truck from this side only RESET Do not use fork lift truck from this side Emergenc...

Страница 6: ...FILTER FRAGILE KEEP DRY THIS WAY UP USE NO HOOKS NO SIDE CLAMPS HOURS Use ULTRA Plus Coolant only Failure to use the specified coolant may result in damage to the machine POWER INSPECT Every X months...

Страница 7: ...sult in serious injury Never operate the compressor near flammable liquids or vapors If used to spray flammable materials keep compressor at least 20ft 6m away from the spray area HIGH PRESSURE AIR Ru...

Страница 8: ...871 1 Decal facia 13 32343543 2 Decal notice air discharge 14 22837116 1 Decal maintenance schedule 15 93166502 1 Decal replacement filter element 16 30286686 1 Decal rotation arrow notice 17 22794739...

Страница 9: ...l panel Non dryer packages 8 16543464 1 Decal Ingersoll Rand logo 9 1 Decal model number 10 92867498 2 Decal air discharge 11 93166478 1 Decal auto drain 12 93166502 1 Decal replacement filter element...

Страница 10: ...ssure and that the rated pressure is known to all relevant personnel All air pressure equipment installed in or connected to the machine must have safe working pressure ratings of at least the machine...

Страница 11: ...water regulations vary by country and region it is the responsibility of the user to establish the limitations and regulations in their particular area Ingersoll Rand and its associated distributors a...

Страница 12: ...e option DO Dryer option CA Common alarm WHT White RED Red DDP Dryer discharge pressure Dryer option ADP Aftercooler discharge pressure WIRES POWER Black DC CONTROL Blue NEUTRAL Light blue PROTECTIVE...

Страница 13: ...n DDP Dryer discharge pressure Dryer option ADP Aftercooler discharge pressure EDVO Electronic drain valve option CA Common alarm BLK Black BLU Blue BRO Brown WHT White RED Red WIRES POWER Black DC CO...

Страница 14: ...mp P1 P2 Pressure transducer C Capacitor DO Dryer option DDP Dryer discharge pressure Dryer option ADP Aftercooler discharge pressure EDVO Electronic drain valve option CA Common alarm NN No neutral B...

Страница 15: ...Dryer option CA Common alarm WHT White RED Red DDP Dryer discharge pressure Dryer option ADP Aftercooler discharge pressure WIRES POWER Black DC CONTROL Blue NEUTRAL Light blue PROTECTIVE EARTH Green...

Страница 16: ...Common alarm WHT White RED Red DDP Dryer discharge pressure Dryer option ADP Aftercooler discharge pressure 220 230 NN Alternate wiring for 230v power supply with no neutral available WIRES POWER Blac...

Страница 17: ...drain 17 Screen scavenge 18 Receiver air 19 Moisture separator Option 20 Transducer pressure Line 21 Condensate discharge 22 Filter air General purpose 23 Orifice 24 Valve blowdown 25 Filter air High...

Страница 18: ...haust I Air inlet filter J Coolant separator element K Separator tank relief valve L Coolant fill M Coolant level sight glass N Separator tank O Drive motor rotation P Coolant filter Q Incoming power...

Страница 19: ...lant separator element K Separator tank relief valve L Coolant fill M Coolant level sight glass N Separator tank O Drive motor rotation P Coolant filter Q Incoming power connections R Electrical contr...

Страница 20: ...lant separator element K Separator tank relief valve L Coolant fill M Coolant level sight glass N Separator tank O Drive motor rotation P Coolant filter Q Incoming power connections R Electrical contr...

Страница 21: ...lant separator element K Separator tank relief valve L Coolant fill M Coolant level sight glass N Separator tank O Drive motor rotation P Coolant filter Q Incoming power connections R Electrical contr...

Страница 22: ...lant separator element K Separator tank relief valve L Coolant fill M Coolant level sight glass N Separator tank O Drive motor rotation P Coolant filter Q Incoming power connections R Electrical contr...

Страница 23: ...aintwork of the compressor is not damaged Remove shipping bolts on end panel Ensure that all transport and packing materials are discarded in a manner prescribed by local codes DRYER INSTALLATION Do n...

Страница 24: ...lters and other plastic air line components can be hazardous Their safety can be affected by either synthetic coolants or the additives used in mineral oils Ingersoll Rand recommends that only filters...

Страница 25: ...aximum P in air ducts 0 25 inWg 6 4mmH2O Compressed air outlet T N A 15_F 8 3_C N A 20_F 11_C GENERAL DATA Separation volume 1 8 gallons 7 Litres Coolant capacity 3 4 gallons 13 Litres Weight base mou...

Страница 26: ...re size AWG mm2 See note 2 3 3 35 4 25 6 16 6 16 8 10 1 The correct type and rating of line input fuse MUST BE fitted onto the customers isolator or breaker close to the compressor Fast Acting Class J...

Страница 27: ...Maximum P in air ducts 0 25 inWg 6 4mmH2O Compressed air outlet T N A 15_F 8 3_C N A 20_F 11_C GENERAL DATA Separation volume 2 8 gallons 10 7 Litres Coolant capacity 5 5 gallons 21 Litres Weight base...

Страница 28: ...G mm2 See note 2 3 2 0 70 2 0 70 4 25 4 25 4 25 1 The correct type and rating of line input fuse MUST BE fitted onto the customers isolator or breaker close to the compressor Fast Acting Class J T or...

Страница 29: ...Do not verify cooling simply by air flow direction but ensure that the fan rotates in the correct direction as indicated by direction arrows NOTE If the compressor is installed for 208V 60hz or 380V 6...

Страница 30: ...pressure allowed for ducting Do not direct the airflow at face or eyes The power transmission from the drive motor to the airend male rotor is by direct drive By cooling the discharge air much of the...

Страница 31: ...al check of the machine ensure that all guards are secure and that nothing is obstructing the proper ventilation of or free access to the machine 2 Check coolant level Add if necessary 3 Make sure mai...

Страница 32: ...rgy Saving a cumulative total calculated hourly and can be reset by selecting Reset Energy Savings in the Operator Setpoints This is calculated the same as Lifetime Energy Savings but this accumulated...

Страница 33: ...default mode of operation SCHEDULED START STOP Scheduled start stop is an auto start stop mode of operation based on the current time A Scheduled Start Time is used to automatically start the compress...

Страница 34: ...an installed Intellikey does not match the drive size WARNINGS VFD Faults Drive Fault Codes All drive faults will display a common error message with the existing error codes Dryer Stopped High Press...

Страница 35: ...RMATION section of this manual Compressed air can be dangerous if incorrectly handled Before doing any work on the unit ensure that all pressure is vented from the system and that the machine cannot b...

Страница 36: ...ce plug in drain valve 8 Refill the machine following the top up coolant procedure above After initial fill to purge any airlocks the machine should be run for a few minutes before checking that the l...

Страница 37: ...nsed water and oil from the air receiver tank Additional drains may be installed throughout your compressed air system including aftercoolers filters drip legs and dryers The Electric Drain Valve oper...

Страница 38: ...gas with TVL value of 1000ppm ASHRAE classification If a refrigerant leak occurs thoroughly air the room before commencing work TROUBLESHOOTING TROUBLE CAUSE ACTION Solenoid condensate valve will not...

Страница 39: ...igh voltage Reduce site voltage to correct operating voltage High discharge pressure Defective or incorrect pressure switch setting Replace or set pressure to correct rating for machine pressure Inlet...

Страница 40: ...ed pressure Set pressure to correct rating for machine Coolant system leak Fix leaks Excessive noise level Air system leaks Fix leaks Airend defective Change Airend Motor defective Replace motor Loose...

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