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13

Lubrication

To ensure continued satisfactory operation of hoist, all
points requiring lubrication must be serviced with
correct lubricant at proper time interval as indicated for
each assembly.

Refer to chart below for recommended lubrication
intervals. Use only those lubricants recommended.
Other lubricants may affect product performance.
Approval for use of other lubricants must be obtained
from your

Ingersoll Rand

distributor. Failure to observe

this precaution may result in damage to hoist and/ or
its associated components.

Interval

Lubrication Checks

Start of each
shift

Check flow and level of air line lubricator
(approximately 3 to 9 drops per minute
required at maximum motor speed).

Check oil levels in hoist and trolley piston
motors.

Monthly

Inspect and clean or replace air line filter.

Lubricate all grease fittings.

Check oil level in brake and reduction gear
assembly.

Quarterly

Drain and replace oil in trolley and hoist
piston drive motors.

Yearly

Drain and refill oil in hoist trolley and
reduction gear assembly.

Pivot Points and Bushings

Lubricate grease fittings monthly with 2 or 3 pumps
from a grease gun or more frequently, depending on
severity of service.

Table 3. Recommended Lubricants

Ambient Temperature

Recommended Grease

Type

-20° to 50° F (-30° to 10° C)

EP 1 multipurpose lithium-

based

30° to 120° F (-1° to 49° C)

EP 2 multipurpose lithium-

based

Hoist Motor

The motor is splash lubricated by oil in motor housing
and has no other means of lubrication. It is therefore
important to use only high quality, rust- and oxidation-
non-detergent inhibiting lubricant to ensure maximum
performance and minimum downtime for repairs.
Refer to

Table 4, p. 13

for recommended oil type. Allow

oil to settle prior to topping off. Oil capacity for HA2
hoist motor is 0.2 gals (0.76 ltr). Do not use synthetics
or detergents.

Table 4. Hoist Motor Recommended Oil

Ambient Temperature

Recommended Oil Type

Below 32° F (0° C)

ISO VG 32 (10W SAE)

30° to 80° F (0° to 26° C)

ISO VG 68 (20W SAE)

(a)

Above 80° F (26° C)

ISO VG 100 (30W SAE)

Table 4. Hoist Motor Recommended Oil (continued)

(a)

Hoists are shipped from factory with ISO VG 68 (20W SAE) oil.

Piston Trolley Drive Motor

The motor is splash lubricated by oil in motor housing
and has no other means of lubrication. It is therefore
important to use only high quality, rust and oxidation-
inhibiting lubricant to insure maximum performance
and minimum down time for repairs. Allow oil to settle
prior to topping off. Oil capacity for HA2 trolley drive
motor is 0.1 pints (65 ml). Refer to

Table 5, p. 13

for

recommended oil.

Table 5. Piston Trolley Motor Recommended Oil

Ambient Temperature

Recommended Oil Type

Below 32° F (0° C)

ISO VG 68 (20W SAE)

30° to 80° F (0° to 26° C)

ISO VG 100 (30W SAE)

(a)

Above 80° F (26° C)

ISO VG 150 (40W SAE)

(a)

Trolley Motors are shipped from factory with ISO VG 100 (30W SAE)
oil.

Bottom Hook Block Assembly

Refer to Dwgs. MHP0314, MHP0315, MHP0316 and
MHP0317 in the Product Parts Information Manual.

To prevent moisture entering bottom block assemblies
they should periodically be repacked with grease.
Apply grease to grease fitting until grease escapes
through breather (421). Refer to

Table 3, p. 13

for

recommended grease types at specific temperature
ranges.

Load Chain

W

WA

AR

RN

NIIN

NG

G

• Failure to maintain clean and well

lubricated load chain will result in rapid
load chain wear that can lead to chain
failure which can cause severe injury,
death or substantial property damage.

1. Lubricate load chain weekly, or more frequently,

depending on severity of service.

2. In a corrosive environment, lubricate more

frequently than normal.

3. Lubricate each link of load chain and apply new

lubricant over existing layer.

4. Lubricate hook and hook latch pivot points.

5. If required, clean chain with acid free solvent to

remove rust or abrasive dust build-up and lubricate
chain.

Содержание Hercu-Link BHS 100

Страница 1: ...hese Instructions Edition A May 2018 CCN 47638924 Hercu Link Air B O P Handling Systems Models BHS 50 50 Metric Tons BHS 75 75 Metric Tons BHS 100 100 Metric Tons BHS 150 150 Metric Tons y Product Information ...

Страница 2: ... com The use of other than genuine Ingersoll Rand replacement parts may result in safety hazards decreased performance and increased maintenance and will invalidate all warranties Original instructions are in English Other languages are a translation of the original instructions Refer all communications to the nearest Ingersoll Rand Office or Distributor Table 1 Product Information Manuals Publica...

Страница 3: ...Onto Beam 9 Chain Container 9 Attaching Limit Stop 9 Accu Trol Pendant 9 Initial Operating Checks 9 Operation 10 Hoist Controls 10 Accu Trol Pendant Operation Push Button Type 10 Emergency Stop 10 Inspection 11 Frequent Inspection 11 Daily Inspection 11 Load Chain Reports 12 Hoists Not in Regular Use 12 Storing the Hoist 12 Lubrication 13 Pivot Points and Bushings 13 Hoist Motor 13 Piston Trolley ...

Страница 4: ...sheave s The motor driven brake shaft is connected to brake through a sprag clutch In hoist UP direction clutch allows shaft to rotate without releasing brake No air pressure is applied to brake piston in UP direction The brake shaft cannot rotate in hoist DOWN direction until brake has been released Brake is released by air pressure applied to annular brake piston and piston compresses brake spri...

Страница 5: ... testing i e results are as purchased material propertied for those parts M3 Material traceability certificates according to EN 10204 Ex DIN 50049 3 1b on load bearing parts These documents affirm by a department independent of the manufacturing department that the actual parts used in the product are in compliance with the order based on specific inspection and testing i e results are actual mate...

Страница 6: ...ceability certificates according to EN 10204 Ex DIN 50049 2 2 on load bearing parts Conformity documents affirm by the manufacturer that parts are in compliance with requirements of the order based on non specific inspection and testing i e results are typical material properties for these parts M2 Material Traceability certificates according to EN 10204 Ex DIN 50049 3 1b on load bearing parts Con...

Страница 7: ...air supply lines should be purged with clean moisture free air or nitrogen before connecting to main air inlet Supply lines should be as short and straight as installation conditions will permit Long transmission lines and excessive use of fittings elbows tees globe valves etc cause a reduction in pressure due to restrictions and surface friction in lines Air Line Lubricator Always use an air line...

Страница 8: ...n outside of one pair of side plates Install suspension yoke pins 174 and cotter pins 173 on ends of suspension yokes 170 bend ends apart to secure Use lifting lugs on trolley side plates to adequately support hoist and side plates and raise into place on beam flange C CA AU UT TI IO ON N To avoid an unbalanced load which may damage trolley hoist must be centered under trolley using spacers 156 4 ...

Страница 9: ...stall limit stop as described under Load Chain Replacement 2 Run hoist slowly in the both directions to verify limit stops activate and hoist ceases to operate Accu Trol Pendant Refer to Figure 10 p 18 Check that all hose connections are tight and that hoses are not twisted or crimped Refer to Product Manual MHD56014 for hose connections and all other operation information Pendant lengths up to 66...

Страница 10: ...ng loads and should have a good attitude regarding safety It is the operator s responsibility to refuse to operate hoist under unsafe conditions Hoist Controls Accu Trol Pendant Operation Push Button Type The pendant is a remote control that allows the operator to control the positioning of a load The Accu Trol Pendant is available with 4 or 6 buttons Refer to Accu Trol Pendant manual form number ...

Страница 11: ...age or evidence of malfunction such as abnormal noises 1 Lubricator Adjust air line lubricator drops during hoist operation refer to LUBRICATION p 13 section for requirements 2 Surrounding Area Visually check hoist for oil leaks Do not operate hoist if leaking oil is found Ensure surrounding area has no slippery surfaces and is obstruction free 3 Hoses and Fittings Visually inspect for damage air ...

Страница 12: ...e maintained documenting condition of load chain removed from service as part of a long range chain inspection program Accurate records will establish a relationship between visual observations noted during Frequent Inspection p 11 and actual condition of load chain as determined by Periodic Inspections Refer to Product Maintenance Information Manual for chain specifications Hoists Not in Regular ...

Страница 13: ...synthetics or detergents Table 4 Hoist Motor Recommended Oil Ambient Temperature Recommended Oil Type Below 32 F 0 C ISO VG 32 10W SAE 30 to 80 F 0 to 26 C ISO VG 68 20W SAE a Above 80 F 26 C ISO VG 100 30W SAE Table 4 Hoist Motor Recommended Oil continued a Hoists are shipped from factory with ISO VG 68 20W SAE oil Piston Trolley Drive Motor The motor is splash lubricated by oil in motor housing ...

Страница 14: ...ency replace oil in reduction housing once every year To ensure correct performance highest efficiency and long life it is essential that lubricating oil be maintained at correct level Oil capacity for reduction gear assembly is 1 1 gals 4 2 ltr C CA AU UT TI IO ON N Do not over fill Excess oil will reduce operating efficiency and increase oil temperature Use only high quality lubricants in reduct...

Страница 15: ...hics Figure 1 MHP4244 Air Supply Filter Separator Lubricator 1 1 Accu Trol Off On Hoist Up Trolley Right Trolley Left Hoist Down 5 3 2 1 4 6 Brake Hoist Motor Trolley Motor Spring Set Release down only Brake Exhaust Limit Paddle ...

Страница 16: ...Level Plug Trolley Motor Vented Oil Fill Plug Hook Latch Pivot Hoist Motor Oil Level Plug Hoist Motor Level Plug Located Below Manifold Load Chain Hoist Motor Oil Fill Plug A B C R N P M D E F G H J K L Figure 3 MHP0340 A B C D E Trolley Wheel Flange Side Roller Beam Spacers Ensure Hoist is Centered Beneath Trolley Figure 4 MHP0191 Air Out Regulator Lubricator Air In Filter A B C D E P Pr ro od du...

Страница 17: ...sembly Mounted This Side Fillet Weld Allow 1 4 inch 6 5 mm clearance between edge of lower flange and rack segment Apply weld to both sides of rack segment B C D Figure 8 MHP3016 B C D 6 inches 152 mm 6 inches 152 mm Stagger welds along rack A Not to scale Use rack guide for correct track positioning Check clearance between racks 0 08 2 mm Figure 9 MHP1605 A Normal trolley drive mounded above supp...

Страница 18: ...ted Fill Plug Oil Level Plug Disc Brake Level Plug Drain Plugs Located at Bottom A C B D Figure 12 MHP0040 A Throat Width Figure 13 MHP0111 max Twisted DO NOT USE Normal Can be Used Figure 14 MHP0102 A B C Diameter Welded Area Wear in These Area P Pr ro od du uc ct t I In nf fo or rm ma at ti io on n G Gr ra ap ph hi ic cs s ...

Страница 19: ... work shall be completed by an Ingersoll Rand trained service technician or a Qualified Person a Components 1 year 2 years 3 years 4 years 5 years Inspect Hoist Motor X Inspect Hoist Gearbox X Inspect Hoist Control Valve X Inspect Disc Brake X Inspect Chain X X X X X Inspect Chain Stopper X X X X X Inspect Shut Off Valve X X X X X Inspect Hook or Clevis X X X X X Inspect Hoist Frame X Inspect Hois...

Страница 20: ...ildings transport and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Ingersoll Rand has a policy of continuous product and product data improvements and reserves the right to change design and specifications without notice We are committed to using environm...

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