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General Information

RT-SVX058C-EN

7

Unit Description

Before shipment, each unit is leak tested, dehydrated, 
charged with refrigerant and compressor oil, and run 
tested for proper control operation.

Direct-drive, vertical discharge condenser fans are 
provided with built-in thermal overload protection.

The stages of capacity control for these units are achieved 
by starting the Economizer Control Actuator (ECA).

Economizer Control Actuator 
Electromechanical Control

The ECA monitors the mixed air temperature, return air 
temperature, minimum position setpoint (local or 
remote), power exhaust setpoint, CO

2

 setpoint, CO

2

, and 

ambient dry bulb/ enthalpy sensor or comparative 
humidity (return air humidity against ambient humidity) 
sensors, if selected, to control dampers to an accuracy of 
±5 percent of stroke. The actuator is spring returned to the 
closed position any time that power is lost to the unit. It is 
capable of delivering up to 25 in·lb of torque and is 
powered by 24 Vac.

JADE Economizer Control (For Low Leak 
Economizer (LLE) Only)

The JADE controller is a standalone economizer controller 
that provides outdoor air dry-bulb economizer control 
standard. With optional Sylk Bus sensors, the controller 
can provide comparative or reference enthalpy control. 
Dampers are controlled to an accuracy of ±3.2 percent of 
stroke. The actuator is spring returned to the closed 
position any time that power is lost to the actuator. It is 
capable of delivering up to 44 in·lb of torque and is 
powered by 24 Vac.

System Input Devices & 
Functions

The unit must have a thermostat input in order to operate.

The descriptions of the following basic input devices used 
within the unit are to acquaint the operator with their 
function as they interface with the various features. 

Refer to the unit’s electrical schematic for the specific 
device connections. The following controls are available 
from the factory for field installation.

Drain Pan Condensate Overflow Switch 
(Optional)

This input incorporates the Condensate Overflow Switch 
(COF) mounted on the drain pan. When the condensate 
level reaches the trip point, the COF relay energizes and 
opens the 24VAC control circuit, disabling the unit. A delay 
timer prevents the unit from starting for 3 minutes.

Phase Monitor

The Phase Monitor is a three-phase line monitor module 
that protects against phase loss, phase reversal and phase 
unbalance. It is intended to protect compressors from 
reverse rotation. It has an operating input voltage range of 
190–600 Vac, and LED indicators for ON and FAULT. There 
are no field adjustments and the module will automatically 
reset from a fault condition.

Discharge Line Thermostat Control

The high pressure controls and the discharge line 
thermostat signals are wired in series and connected to 
the safety input of the LSD. The compressor contactor coil 
is connected to the ‘CC’ terminal of the LSD. If the high 
pressure control switch or the discharge line thermostat is 
open, the 24VAC signal to the SI input of the LSD is 
interrupted and the compressor contactor coil supply is 
disabled by the LSD. It has an automatic lockout.

Power Exhaust Control (Optional)

The power exhaust fan is started whenever the position of 
the economizer dampers meets or exceed the power 
exhaust setpoint when the indoor fan is on.

The setpoint panel is located in the return air section and 
is factory set at 25% (50% for LLE).

To configure the LLE controller, set EXH1 SET (or EXH1 L 
& EXH1 H with two-speed fan) in the SETPOINTS menu. 2-
speed fan mode requires AUX2 I set as W.

Evaporator Frost Control (Optional)

This input incorporates the Frostat™ control (FOS) 
mounted in the indoor coil and can be activated by closing 
a field supplied contact installed in parallel with the FOS.

If this circuit is open before the compressor is started, the 
compressor will not be allowed to operate. Anytime this 
circuit is opened for 5 continuous seconds during 
compressor operation, the compressor for that circuit is 
immediately turned “Off”. The compressor will not be 
allowed to restart for a minimum of 3 minutes should the 
FOS close.

Locking Safety Device with Anti-Short Cycle 
Timer

This device monitors compressor safety switch trips to 
prevent short cycling, protecting the compressor. A 
manual reset is required after a fourth safety switch trip 
within a 6 hour period.

Sensors

High Temperature Sensor (BAYFRST003*)

This sensor connects to the Emergency Stop Input on the 
LTB and provides high limit “shutdown” of the unit. The 
sensor is used to detect high temperatures due to fire in 
the air conditioning or ventilation ducts. The sensor is 

Содержание GBC036 Series

Страница 1: ...raining Improperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and...

Страница 2: ...in minor or moderate injury It could also be used to alert against unsafe practices NOTICE Indicates a situation that could result in equipment or property damage only accidents WARNING Proper Field W...

Страница 3: ...ed the General Information Troubleshooting and Wiring Diagrams section WARNING Follow EHS Policies Failure to follow instructions below could result in death or serious injury All Ingersoll Rand perso...

Страница 4: ...IYUDC 23 Through the Base Gas Utility Option 24 Pre Start 25 Verifying Proper Air Flow Units with Belt Drive Indoor Fan 25 Electromechanical Controls Test Procedure 25 Start Up 26 Standard Economizer...

Страница 5: ...zer Dry Bulb W Barometric Relief M Downflow Low Leak Economizer Reference Enthalpy W Barometric Relief P Downflow Low Leak Economizer Comparative Enthalpy W Barometric Relief Digit 15 Supply Fan Drive...

Страница 6: ...r Avoidcontactwiththeskinoreyes Wearlong sleeved loose fitting clothing gloves and eye protection Wash clothes separately from other clothing rinse washer thoroughly Operations such as sawing blowing...

Страница 7: ...r prevents the unit from starting for 3 minutes Phase Monitor The Phase Monitor is a three phase line monitor module that protects against phase loss phase reversal and phase unbalance It is intended...

Страница 8: ...ZERO to 400 ppm and the CO2 SPAN to 1600 ppm in the ADVANCED SETUP menu Occupancy Sensor A customer supplied occupancy sensor can also be added to provide damper control based on occupied unoccupied...

Страница 9: ...nomizer airflows or recirculation of hot condenser air Figure 1 Typical installation clearance for single and multiple unit applications END TO END NOTE 2 3 SIDE BY SIDE NOTE 2 NOTE 1 3 0 4 0 5 0 3 0...

Страница 10: ...CH ACCESS GAS CONNECTION Figure 3 Gas electric units front side views 3 5 tons NOTES 1 THRU THE BASE GAS AND ELECTRICAL IS NOT STANDARD ON ALL UNITS 2 VERIFY WEIGHT CONNECTION AND ALL DIMENSION WITH I...

Страница 11: ...Dimensional Data RT SVX058C EN 11 Figure 4 Gas electric units bottom view 3 5 tons Figure 5 Foundation units back view horizontal configuration 3 5 tons SUPPLY RETURN...

Страница 12: ...Dimensional Data 12 RT SVX058C EN Figure 6 Roof curb 3 5 tons SUPPLY RETURN Figure 7 Downflow unit clearance 3 5 tons standard efficiency CLEARANCE CLEARANCE CLEARANCE CLEARANCE UNIT OUTLINE...

Страница 13: ...tons BACK VIEW OF UNIT RIGHT VIEW OF UNIT ECONOMIZER FAN BAROMETRIC RELIEF BAROMETRIC RELIEF Figure 9 Manual damper 3 5 tons MANUAL DAMPER HOOD BACK VIEW OF UNIT RIGHT VIEW OF UNIT FAN NOTE VERIFY WE...

Страница 14: ...B C D Length Width 3 GBC036 574 524 95 111 172 146 42 29 4 GBC048 616 566 110 119 175 162 40 29 5 GBC060 636 586 120 125 174 168 39 28 a Weights are approximate b Weights do not include additional fa...

Страница 15: ...cklist listed below is a summary of the steps required to successfully install a commercial unit This checklist is intended to acquaint the installing personnel with what is required in the installati...

Страница 16: ...connect switch and to the main power terminal block HTB1 in the unit control panel Install proper grounding wires to an earth ground Note All field installed wiring must comply with NEC and applicable...

Страница 17: ...iring is properly sized and installed follow the guidelines outlined below Note All field installed wiring must conform to NEC guidelines as well as state and Local codes Verify that the power supply...

Страница 18: ...s Provide proper grounding for the unit in accordance with local and national codes Optional TBUE Wiring Through the Base Electrical Option Location of the applicable electrical service is illustrated...

Страница 19: ...ductor for the length of the run Note Resistance in excess of 3 ohms per conductor could cause component failure due to insufficient AC voltage supply 3 Be sure to check all loads and conductors for g...

Страница 20: ...e staged gas pressure valve to a negative pressure 3 5 3 5 3 5 Combustion Blower Suction Pressure 1st Stage 0 50 to 0 55 0 50 to 0 55 0 50 to 0 55 Combustion Blower Suction Pressure 2nd Stage 0 65 to...

Страница 21: ...ch or circuit protection switch and remove the phase sequence indicator Compressor Crankcase Heaters Each compressor can be equipped with a crankcase heater The proper operation of the crankcase heate...

Страница 22: ...bearings for sufficient lubrication If the belts require adjustment or if the bearings need lubricating refer to the maintenance section of this manual for instructions Verify that a condensate trap i...

Страница 23: ...low voltage class II control wiring through hole in base of unit but not through high voltage conduit refer to Figure 15 p 18 for high and low volt conduits location Feed control wiring through bushin...

Страница 24: ...dures to ensure the power cannot be inadvertently energized Verify with an appropriate voltmeter that all capacitors have discharged Failure to disconnect power and discharge capacitors before servici...

Страница 25: ...0 using the setpoint potentiometer located on the Economizer Control ECA if applicable Electromechanical Controls Test Procedure See unit schematic for correct wire numbers Fan Test and Minimum Ventil...

Страница 26: ...is a system critical sensor if the MA sensor is removed during the set up mode the JADE will alarm After 60 minutes the JADE controller will change to operation mode and all components removed or fai...

Страница 27: ...ed open the main power disconnect switch to reset the unit Final System Set Up After completing all of the pre start and start up procedures outlined in the previous sections i e operating the unit in...

Страница 28: ...p 28 5 Remove the belt tension gauge The small O ring now indicates a number other than zero on the plunger s force scale This number represents the force in pounds required to give the needed deflec...

Страница 29: ...uperheat For guidelines refer to Compressor Start Up p 26 Note Do NOT release refrigerant to the atmosphere If adding or removing refrigerant is required the service technician must comply with all fe...

Страница 30: ...sprayer nozzle and the microchannel coil is 1 3 Final Process For future reference you may find it helpful to record the unit data requested below in the blanks provided 1 Complete Unit Model Number...

Страница 31: ...lashes on for 1 4 second and off for 1 4 second Call for Heat Continuous On Internal Error Replace Control Board 2 Flashes 1 Hour Lockout No Flame 3 Flashes Pressure Switch Inducer Issue 4 Flashes Ope...

Страница 32: ...not modulating Excess outdoor air The JADE controller is a certified FDD product HJW10 by California Title 24 Part 6 The FDD system is required for meeting California Energy Commission s Title 24 reg...

Страница 33: ...Not OK to Economize Fast Flash 1 4 Second On 2 Seconds Off Error Code Communications Failure Pulse Flash 1 30 Second On 1 4 Second Off 2 Seconds between pulse sequences Error Code 1 Flash Actuator Fa...

Страница 34: ...5 12132103 GBC 036 060 60Hz 1 STAGE Gas Heat 12130803 GBC 036 060 60Hz 2 STAGE Gas Heat Control 208 575 12132965 GBC 036 060 60Hz 1 STAGE Gas Heat 12132966 GBC 036 060 60Hz 2 STAGE Gas Heat Control bo...

Страница 35: ...ited to furnishing F O B Warrantor factory or warehouse replacement parts for Warrantor s products covered under this warranty Warrantor shall not be obligated to pay for the cost of lost refrigerant...

Страница 36: ...and protect food and perishables and increase industrial productivity and efficiency We are a global business committed to a world of sustainable progress and enduring results ingersollrand com Inger...

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