Ingersoll-Rand ARO PF20R B Series Скачать руководство пользователя страница 3

PF20R-XXX-XXX-B (en) 

Page 3 of 8

PARTS AND SERVICE KITS

Refer to the part views and descriptions as provided on page 

4 through 7 for parts identification and Service Kit informa-

tion.

 

y

Certain ARO “Smart Parts” are indicated which should be 

available for fast repair and reduction of down time.

 

y

Service kits are divided to service two separate dia-

phragm pump functions: 1. AIR SECTION, 2. FLUID SEC-

TION. The FLUID SECTION is divided further to match 

typical part MATERIAL OPTIONS.

MAINTENANCE

 

y

Provide a clean work surface to protect sensitive internal 

moving parts from contamination from dirt and foreign-

matter during service disassembly and reassembly.

 

y

Keep good records of service activity and include pump 

in preventive maintenance program.

 

y

Before disassembling, empty captured material in the 

outlet manifold by turning the pump upside down to 

drain material from the pump.

FLUID SECTION DISASSEMBLY

1. 

Remove (61) top manifold, (60) bottom manifold and (53) 

manifold elbow.

2. 

Remove the flap valve cartridge / seat assemblies.

3. 

Remove (15) fluid caps.

NOTE:

 Only PTFE diaphragm models use a primary dia-

phragm (7) and a backup diaphragm (8). Refer to the auxilia-

ry view in the Fluid Section illustration.

4. 

Remove the (6) diaphragm washer, (7) diaphragm and (5) 

backup washer.

NOTE

: Do not scratch or mar the surface of (1) diaphragm 

rod.

FLUID SECTION REASSEMBLY

 

y

Reassemble in reverse order. Refer to the torque require-

ments on page 5.

 

y

Clean and inspect all parts. Replace worn or damaged 

parts with new parts as required.

 

y

Lubricate (1) diaphragm rod and (144) “U” cup with Lubri-

plat

 FML-2 grease (94276 grease packet is included in 

service kit).

 

y

For models with PTFE diaphragms: Item(8) Santoprene 

diaphragm is installed with the side marked “AIR SIDE” to-

wards the pump center body. Install the PTFE diaphragm 

(7) with the side marked “FLUID SIDE” towards the (15) 

fluid cap.

 

y

Re-check torque settings after pump has been re-started 

and run a while.

GENERAL DESCRIPTION

The ARO diaphragm pump offers high volume delivery even 

at low air pressure and a broad range of material compati-

bility options available. Refer to the model and option chart. 

ARO pumps feature stall resistant design, modular air motor 

/ fluid sections.

Air operated double diaphragm pumps utilize a pressure 

differential in the air chambers to alternately create suction 

and positive fluid pressure in the fluid chambers, flap checks 

ensure a positive flow of fluid.

Pump cycling will begin as air pressure is applied and it will 

continue to pump and keep up with the demand. It will build 

and maintain line pressure and will stop cycling once maxi-

mum line pressure is reached (dispensing device closed) and 

will resume pumping as needed.

AIR AND LUBE REQUIREMENTS

WARNING

 EXCESSIVE AIR PRESSURE. Can cause pump

damage, personal injury or property damage.

 

y

A filter capable of filtering out particles larger than 50 

microns should be used on the air supply. There is no lu-

brication required other than the “O” ring lubricant which 

is applied during assembly or repair.

 

y

If lubricated air is present, make sure that it is compatible 

with the Nitrile “O” rings in the air motor section of the 

pump.

OPERATING INSTRUCTIONS

 

y

Always flush the pump with a solvent compatible with 

the material being pumped if the material being pumped 

is subject to “setting up” when not in use for a period of 

time.

 

y

Disconnect the air supply fromthe pump if it is to be inac-

tive for a few hours.

 

y

The outlet material volume is governed not only by the 

air supply but also by the material supply available at the 

inlet. The material supply tubing should not be too small 

or restrictive. Be sure not to use hose which might col-

lapse.

 

y

When the diaphragm pump is used in a forced-feed 

(flooded inlet) situation it is recommended that a “Check 

Valve” be installed at the air inlet.

 

y

Secure the diaphragm pump legs to a suitable surface to 

ensure against damage by vibration.

y

 Hytrel® is a registered trademark of the DuPont Company 

y

 Viton® is a registered trademark of The Chemours Company 

y

y

 Santoprene® is a registered trademark of ExxonMobil 

y

 Lubriplate® is a registered trademark of Lubriplate Division (Fiske Brothers Refining Company)

Содержание ARO PF20R B Series

Страница 1: ... Displacement Cycle 100 psig 1 4 gal 5 3 lit Maximum Particle Size 2 dia 51 mm semi solids MaximumTemperature Limits diaphragm flap bumper material E P R EPDM 60 to 280 F 51 to 138 C Hytrel 20 to 180 F 29 to 82 C Nitrile 10 to 180 F 12 to 82 C Polypropylene 32 to 175 F 0 to 79 C Santoprene 40 to 225 F 40 to 107 C PTFE 40 to 225 F 4 to 107 C Viton 40 to 350 F 40 to 177 C Dimensional Data see page 8...

Страница 2: ...ta Sheets on all materials from the supplier for proper handling instructions OPERATING AND SAFETY PRECAUTIONS READ UNDERSTAND AND FOLLOWTHIS INFORMATIONTO AVOID INJURY AND PROPERTY DAMAGE WARNING EXPLOSION HAZARD Models containing alu minum wetted parts cannot be used with 1 1 1 trichlo roethane methylene chloride or other halogenated hydrocarbon solvents which may react and explode y Check pump ...

Страница 3: ...fers high volume delivery even at low air pressure and a broad range of material compati bility options available Refer to the model and option chart ARO pumps feature stall resistant design modular air motor fluid sections Air operated double diaphragm pumps utilize a pressure differential in the air chambers to alternately create suction and positive fluid pressure in the fluid chambers flap che...

Страница 4: ...RIAL CODE B Nitrile C Carbon Steel Co Copper CI Cast Iron E E P R H Hytrel L Long Life PTFE SP Santoprene SS Stainless Steel T PTFE U Polyurethane V Viton Smart Parts keep these items on hand in addition to the Service Kits for fast repair and reduction of down time Air Motor Kit Parts see page 6 FLAP VALVE OPTIONS PF20X XXX SXX B 47 48 51 55 XXX Bumper Qty Mtl Flap Qty Mtl Gasket Qty Mtl Gasket Q...

Страница 5: ...s mating parts Apply Loctite 242 to threads at assembly Apply Loctite 503 pipe sealant 75 75 7 VIEW OF TWO PIECE PTFE DIAPHRAGM 80 8 6 4 1 7 5 3 2 Torque Sequence 27 74 29 8 55 60 61 26 55 175 NOTE DO NOT OVERTIGHTEN FASTENERS ALL FASTENERS ARE METRIC 14 Diaphragm screw apply Loctite 271 to threads torque to 65 70 ft lbs 88 1 94 9 Nm 26 and 27 Fluid caps manifold screw 30 40 ft lbs 40 7 54 2 Nm 44...

Страница 6: ...plate into 135 valve block NOTE Assemble 140 valve insert with dished side toward 141 valve plate Assemble 141 valve plate with 2 iden tification dots toward 199 and 200 gaskets 5 Assemble 232 243 and 244 O rings 199 and 200 gas kets and 233 adapter plate to 135 valve block 6 Assemble 132 and 166 gaskets 176 checks and 232 O ring to 101 body 7 Assemble 135 valve block and components to 101 body se...

Страница 7: ...Lubriplate FML 2 grease to O rings U Cups and mating parts 136 137 139 111 138 105 135 133 134 101 103 174 121 118 173 169 172 171 170 167 173 121 174 118 166 132 243 244 199 141 140 232 200 232 233 176 PILOT VALVE PART GROUP MAJOR VALVE A 637374 Replacement Major Valve Service Assembly is available separately which includes the following 105 4 107 2 111 132 135 136 137 138 139 140 141 166 176 2 1...

Страница 8: ...for proper flow if high viscosity fluids are being pumped Suction hose must be a non collapsing type capable of pulling a high vacuum y Check all joints on the inlet manifolds and suction con nections These must be air tight y Inspect the pump for solid objects logged in the dia phragmchamber or the seat area Dimensions shown are for reference only they are displayed in inches and millimeters mm F...

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