Ingersoll-Rand ALBIN PUMP ALP Скачать руководство пользователя страница 27

  

 

Albin Pump ALP Instruction Manual

  

  

Albinpump.com

  

  

[email protected]

   

 27

since 1928

       For the certified pumps II 3G T4, II 2D and II 3D: For dust zones, D becomes IP6X

  

 

 

     

According to the specific requirements for ATEX materials group II category 3, the use of such materials 

in an exposable atmosphere is adapted only under normal working conditions of the known material.

 

      Thus, the end-user must make sure that the pump is used under normal working conditions, and that

       the particular working limits indicated in this manual are respected.

     3 - Protection of the transmission part

       The reducer and the motor which motorize the pump must be used within the limits of working defined

       by the manufacturers of these materials. Going beyond  these limits is likely to generate a risk of

       ignition  of the atmosphere surrounding the material.

        The ALBIN PUMP installations are in particular designed so that the normal working conditions of the 

pump do not generate an overload of the motor or the reducer. 

        So that the function limits of these components are not exceeded, even in case of dysfunction of 

the pump, the motor will have to be protected from the overcurrent, in accordance with the code of 

practice.

     4 - Particular dispositions when using a frequency inverter

        The ALBIN peristaltic pumps have variable limits of working according to the discharge pressure, 

number of rotations of the pump and temperature of the pumped product. These working limits are 

mainly imposed by the heating of the hose, on which the lifespan is strongly dependent.

        Within the framework of an application required to change the speed of the pump, the three following 

points will have to be checked.

       > Temperature of pumped product

       > Number of rotations of the pump

       > Discharge pressure
        The maximum values of use will be fixed at the determination of the pump whose copy is in the

  

      appendix.

     5 - Dry running the pumps

        The ALBIN peristaltic pumps can function in the absence of liquid in the pump, without causing heating

        of the pump higher than the classified of temperature (T), in particular for the period of starting-up of

 

    the pump.

        In fact, dry running the pump with blocked inlets or outlets generates too high demand on the pump 

hose, and can generate high internal temperatures because of the compression and decompression of 

the air locked up between the pump and the blocked opening.

 

        This type of dysfunction is not controllable by a safety device (of sensor type) because the pump is dry

        and the mechanical constraints generated on the pump are low. Starting up the pump must thus be

       done after having checked that the inlet and outlet are not blocked.

        Nevertheless, dry running is not a normal function of the pump and if it doesn’t directly constitute a risk

       of ignition, it leads to premature wear and tear of the hose. This type of function must be limited as

       much as possible.

ALP 

Complementary Instructions 

for ATX Certified Materials

Содержание ALBIN PUMP ALP

Страница 1: ...ALBIN PUMP ALP Peristaltic Pump Instruction Manual since 1928...

Страница 2: ...6 MAINTENANCE 9 6 1 Hose Tube cleaning 9 6 2 Hose Tube replacement 9 6 2 1 Hose Tube removal ALP09N to ALP25N 9 6 2 2 Hose Tube replacement ALP09N to ALP25N 10 6 2 3 Hose Tube removal ALP30N to ALP45...

Страница 3: ...or possible wounds injuries produced during the use of the pump The pump was designed in accordance with EU norms and applicable directives Use the pump for applications that have been approved by th...

Страница 4: ...tion ratio power and electrical voltage 3 2 OPERATION PRINCIPLE PHASE 1 The pump hose is compressed successively by two rollers assembled on a rotating wheel The first roller by pressing the walls of...

Страница 5: ...ED STEEL ELECTROPLATED STEEL 3 FRONT COVER PMMA PMMA 4 FRAME ELECTROPLATED STEEL ELECTROPLATED STEEL 5 ROTOR ALUMINIUM ALUMINIUM 6 ROLLER BRACKET ELECTROPLATED STEEL ELECTROPLATED STEEL 7 ROLLER NYLAT...

Страница 6: ...pumps ALP09N to ALP17N and coaxial gearboxes for pumps ALP25N to ALP45N They have been sized according to the important radial loads of the pump Consult the gearbox maintenance manual provided with th...

Страница 7: ...equately ventilated to relieve the heat generated by the pump Leave a space behind the motor ventilator hood so as not to obstruct air intake 4 4 PIPING Suction line piping The internal diameter of th...

Страница 8: ...figures don t match the pump specifications 4 5 LIFTING THE PUMP Pumps are provided with two lift holes eyebolts placed on the upper part of the frame While lifting the pump respect the following poin...

Страница 9: ...the tube c Isolate the pump from the power supply Inlet and outlet valves have to be closed to minimize product loss d Always carry clothes and necessary protection according to the pumped product e R...

Страница 10: ...be inserted any farther 4 Bend the hose tube into shape and insert it into the casing from the front 5 Position the inserts into the supports 13 6 Install the bolts to secure the clamp into place as...

Страница 11: ...PUMPS ALP30N TO ALP45N 1 Verify that the new hose tube is clean and that it corresponds with the size of the pump 2 Slide the clamp 14 over the end of the hose tube 3 Install the insert 8 into the hos...

Страница 12: ...ew hose is installed 1 Remove the front cover from the pump casing 2 Loosen the screws of the bracket that is compressing the hose 3 Tighten the bracket screws 4 Place the front cover on the pump 5 Ru...

Страница 13: ...e pump Place the palm of your hand over the inlet suction side and check whether the pump is compressing the hose enough to create a vacuum If the vacuum is not sufficient add successively a 0 5 mm 0...

Страница 14: ...oming from the pump gearbox and bearing case or abnormal pump casing temperature Periodically during the pump service 7 Check for leakages at inlet and outlet ports Periodically during the pump servic...

Страница 15: ...k piping at inlet and verify there is product flow that meets requirements Hose life is too short Incompatibility of the hose with the pumped product Make sure the compatibility of the hose with your...

Страница 16: ...speed Rpm Flow lph gph Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Pump speed Rpm Flow m3 h gpm Installed power kW HP Installed power kW HP 1 rpm 1 000 L hr 0 2642 gph 1 rev 0 0167 L 0 0...

Страница 17: ...56 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 490 19 3 6 60 0 26 ALP13N F 133 5 2 89 3 5 132 5 2 62 2 4 217 8 5 128 5 0 165 6 5 184 7 2 156 6 1 175 6 9 12 0 5 31 1 2 24 0 9 207 8 1 16 0 6 374 14...

Страница 18: ...27 4 11 0 4 ALP30N F 348 13 7 226 8 9 354 13 9 153 6 0 557 21 9 319 12 5 330 13 0 386 15 2 550 21 6 590 23 2 23 0 9 58 2 3 60 2 4 651 25 6 45 1 8 685 27 0 14 0 5 ALP30N VM 348 13 7 226 8 9 354 13 9 1...

Страница 19: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 19 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP09N ALP13N ALP17N...

Страница 20: ...om Albin Pump ALP Instruction Manual since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP25N 43 42 04R 42 XXX 39 21 04L 13 43 42 41 10 36 01 21 20 02 44 44 03 14...

Страница 21: ...Albin Pump ALP Instruction Manual Albinpump com albinpump irco com 21 since 1928 ALP Characteristics Technical Specifications 9 3 NOMENCLATURE EXPLODED VIEW ALP30N ALP45N...

Страница 22: ...G CASING 37829 37904 13 REAR BRACKET ALP131301 00 00 ALP171301 00 00 ALP251301 00 00 ALP301301 00 00 ALP451301 00 00 14 COLLAR CL 09_12_22 HO ALHCL3235 CL4346MIK CL5659MIK ALHCL7479 15 ROTOR SHAFT 378...

Страница 23: ...SE The ALBIN PUMPS do not generate more than 60dB during their operation TEMPERATURE The cover and the pump casing can become very hot due to the friction on the hose and liquid temperature If you nee...

Страница 24: ...vided by the customer which stipulates all the data concerning his process and application of the pump is the only evidence in case of dispute The non observance of this data will disengage the respon...

Страница 25: ...Replacement of parts 7 Solvents incompatible with pumps seals 8 Possible leakage of pumped liquid 9 Drive of the pump 9 1 Electric installation of the motor or the motor reducer of the pump 9 2 Ground...

Страница 26: ...evices have been provided see the chapters Protection of the pumping part and Protection of the transmission part 2 Protection of the pumping part The heating of the pumping part is directly related t...

Страница 27: ...ber of rotations of the pump and temperature of the pumped product These working limits are mainly imposed by the heating of the hose on which the lifespan is strongly dependent Within the framework o...

Страница 28: ...ible leakages of pumped liquid The possible leakages of liquid by the pump s seals do not generate a risk of ignition as long as the explosive atmosphere surrounding the material corresponds to the ty...

Страница 29: ...ng The motor or motor reducer must have ATEX characteristics adapted to recognized use group gas IIB class of temperature T and must explosion proof 10 ATEX characteristics of the pumping installation...

Страница 30: ...he ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year The marking of the ALBIN PUMPS is of type ALBIN TYPE ALP II 2G Ex h II C T4 Gb N series Year In the case of a pumping group...

Страница 31: ...pump been used YES NO If yes please complete all the following paragraphs If no please complete paragraph 5 only 3 0 Details of substances pumped 3 1 Chemical Names a _________________________ b _____...

Страница 32: ...09N ALP13N ALP17N ALP25N ALP30N and ALP45N Serial N Description Volumetric pump hose pump SECTION 2 0 Applicable directives Machinery directives 2006 42 EC SECTION 3 0 Label SECTION 4 0 Statement We d...

Страница 33: ...se burst It is the operator s responsibility to prevent pumped liquid loss with additional hose rupture detectors and or automatic shutdown valves Check 2 4 conditions of guarantee for further informa...

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Страница 36: ...nds such as Milton Roy ARO LMI Albin Pump Thomas Welch Haskel Dosatron YZ Williams MP and Oberdorfer At PST we deliver solutions for precision dosing and transfer of high value fluids in various marke...

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