Ingersoll-Rand A952V040BD3SAC/D Скачать руководство пользователя страница 1 | Manualshive

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Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and air-conditioning
equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person
could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that
are attached to the equipment.

February 2022

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Upflow/Horizontal and Downflow
Gas-Fired, Direct/Non-Direct Vent, 2–Stage
Condensing Variable Speed Furnaces

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A952V040BU3SAC/D
A952V060BU4SAC/D
A952V080BU4SAC/D
A952V080CU5SAC/D
A952V100CU5SAC/D
A952V120DU5SAC/D

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A952V040BD3SAC/D
A952V060BD3SAC/D
A952V080BD4SAC/D
A952V100CD5SAC/D
A952V120DD5SAC/D

N

No

otte

e:: Graphics in this document are for

representation only. Actual model may differ in
appearance.

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CAUTION

!

COIL REQUIREMENT!

Failure to follow this Caution could result in property damage or personal injury. 4GXC* and

4MXC* coils installed on upflow furnaces in vertical, horizontal left, or horizontal right

orientations without a factory installed metal drain pan shield must use a MAY*FERCOLKITAA

kit. Coils installed on upflow furnaces must have drain pans that are suitable for 400° F

(205°C) or have a metal drain pan shield. Downflow furnaces do not require a metal drain pan

shield or the use of the MAY*FERCOLKITAA kit. See Installer’s Guide for more information.

88-A952V002-1B-EN

Installer’s Guide

1
2
3
...
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Содержание A952V040BD3SAC/D

Страница 1: ...ig gh ht t o or r H Ho or ri iz zo on nt ta al l L Le ef ft t A952V040BU3SAC D A952V060BU4SAC D A952V080BU4SAC D A952V080CU5SAC D A952V100CU5SAC D A952V120DU5SAC D D Do ow wn nf fl lo ow w O On nl ly...

Страница 2: ...OR R E EX XP PL LO OS SI IO ON N H HA AZ ZA AR RD D F Fa ai il lu ur re e t to o f fo ol ll lo ow w t th hi is s W Wa ar rn ni in ng g c co ou ul ld d r re es su ul lt t i in n d da an ng ge er ro ou...

Страница 3: ...r r d de ea at th h D Do o N NO OT T a at tt te em mp pt t t to o m ma an nu ua al ll ly y l li ig gh ht t t th he e f fu ur rn na ac ce e W WA AR RN NI IN NG G C CA AR RB BO ON N M MO ON NO OX XI ID...

Страница 4: ...be ef fo or re e s se er rv vi ic ci in ng g f fi il lt te er rs s t to o a av vo oi id d c co on nt ta ac ct t w wi it th h m mo ov vi in ng g p pa ar rt ts s W WA AR RN NI IN NG G C CA AR RB BO ON N...

Страница 5: ...i il lu ur re e t to o f fo ol ll lo ow w t th hi is s C Ca au ut ti io on n c co ou ul ld d r re es su ul lt t i in n p pr ro op pe er rt ty y d da am ma ag ge e o or r p pe er rs so on na al l i in...

Страница 6: ...ct ti io on ns s D De et te er rm mi in ne e t th he er re e i is s n no o b bl lo oc ck ka ag ge e o or r r re es st tr ri ic ct ti io on n l le ea ak ka ag ge e c co or rr ro os si io on n o or r o...

Страница 7: ...le ed d T Th he e 9 90 0 e el lb bo ow w c co on nn ne ec ct ti io on n t to o v ve er rt ti ic ca al l p pi ip pe e m mu us st t b be e s se ea al le ed d t to o p pr re ev ve en nt t c co on nd de e...

Страница 8: ...eld Wiring 58 Condensate Drain Instructions 60 60 Vertical Applications 61 Horizontal Applications 65 General Start up and Adjustment 66 Preliminary Inspections 66 Lighting Instructions 66 Control and...

Страница 9: ...roperly installed adjusted or altered equipment by an unqualified person could result in death or serious injury When working on the equipment observe all precautions in the literature and on the tags...

Страница 10: ...5 F h Clean the furnace duct work and components upon substantial completion of the construction process and verify furnace operating conditions including ignition input rate temperature rise and vent...

Страница 11: ...inches of clearance between the furnace combustion air openings in the front panel and any closed panel or door provided 5 Are the ventilation and combustion air openings large enough and will they re...

Страница 12: ...12 88 A952V002 1B EN Outline Drawings Upflow Furnace B Size Cabinet...

Страница 13: ...88 A952V002 1B EN 13 Upflow Furnace C Size Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Страница 14: ...14 88 A952V002 1B EN Upflow Furnace D Size Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Страница 15: ...88 A952V002 1B EN 15 Downflow Furnace B Size Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Страница 16: ...16 88 A952V002 1B EN Downflow Furnace C Size Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Страница 17: ...88 A952V002 1B EN 17 Downflow Furnace D Size Cabinet O Ou ut tl li in ne e D Dr ra aw wi in ng gs s...

Страница 18: ...be placed horizontally in a crawl space on a pad or other noncombustible material which will raise the unit for sufficient protection from moisture The Furnace must be supported at both ends and the...

Страница 19: ...as Line Grommet 1 8 NPT Test Fitting Upflow furnace with gas piping on right side Automatic Gas Valve with Manual Shut off Main Manual Shut off Valve Ground Union Joint Drip Leg Gas Line Grommet 1 8 N...

Страница 20: ...1 8 NPT Test Fitting Horizontal left furnace with gas piping out right side Automatic Gas Valve with Manual Shut off Main Manual Shut off Valve Ground Union Joint Drip Leg Gas Line Grommet 1 8 NPT Te...

Страница 21: ...sing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5 kPa Note Maximum pressure to the gas valve fo...

Страница 22: ...utility company and compare to the nameplate rating This must not exceed the nameplate rating Gas Flow in Cubic Feet Per Hour 2 Cubic Foot Dial Sec Flow Sec Flow Sec Flow Sec Flow 10 732 31 236 52 14...

Страница 23: ...high altitude d Replace and tighten the regulator cover screw securely 6 Adjust 1st stage gas heat by removing the low LO adjustment regulator cover screw a To increase outlet pressure turn the regul...

Страница 24: ...CES DRILL SIZE PART NUMBER DRILL SIZE PART NUMBER 44 ORF00501 54 ORF00555 45 ORF00644 55 ORF00693 46 ORF00909 56 ORF00907 47 ORF00910 57 ORF00908 48 ORF01099 58 ORF01338 49 ORF00503 59 ORF01339 50 ORF...

Страница 25: ...tem must not be interchanged with other vent systems or unlisted pipe or fittings Plastic components specified primers and glues must be from a single system manufacturer and not intermixed with other...

Страница 26: ...t may occur will now drain outside of the home The combustion air outlet piping must remain sloped back to the furnace Option 1 Slope equals 1 4 per foot To an approved vented drain Combustion air int...

Страница 27: ...Tee Combustion air intake Combustion air exhaust Primary drain vent stack must terminate below the bottom of the condensate trap Option 3 Side combustion air intake If sloping the combustion air inta...

Страница 28: ...te If only the flue gas pipe is to the outside of the structure a straight section of pipe long enough to exit the Furnace cabinet must be attached to the inlet air side with an elbow which is 5 to 10...

Страница 29: ...le en ne e v ve en nt ti in ng g s sy ys st te em ms s F Fo ol ll lo ow w t th he e m ma an nu uf fa ac ct tu ur re er r s s i in ns st ta al ll la at ti io on n i in ns st tr ru uc ct ti io on ns s...

Страница 30: ...C ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE F MARKING D2846 CPVC 41 212 ASTM D2846 F441 SCH 40 80 212 ASTM F441 F442 SDR SERIES 212 ASTM F442 ABS ASTM STANDARD PIPE TYPE ALLOWABLE TEMPERATURE F MA...

Страница 31: ...em manufacturer s installation instruction for appropriate venting diameters and equivalent lengths 3 Minimum vent length for all models 15 equivalent 4 DO NOT MIX PIPE DIAMETERS IN THE SAME LENGTH OF...

Страница 32: ...cing coupling it is used for 3 vent pipe installation Make sure the marking TOP is located on the top side of the pipe in horizontal venting applications The straight side of the coupling must be on b...

Страница 33: ...THROUGH COMBUSTIBLE WALLS Pitch 1 4 Inch Per Foot CLEARANCE 0 ACCEPTABLE FOR PVC VENT PIPE 1 ACCEPTABLE FOR TYPE 29 4C STAINLESS STEEL VENT PIPE 12 MINIMUM ABOVE NORMALLY EXPECTED SNOW ACCUMULATION LE...

Страница 34: ...d in the same pressure zone Important Maintain 12 minimum clearance above highest anticipated snow level or grade whichever is greater Note All distances are centerline to centerline 6 Min 24 Max 12 M...

Страница 35: ...hin 3 feet of the vent terminal The vent for this appliance shall not terminate 1 Over public walkways or 2 Near soffit vents or crawl space vents or other areas where condensate or vapor could create...

Страница 36: ...at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operate...

Страница 37: ...ilding or the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 BTUH 3 kw 12 inches 30 cm for appliances 10 000 BTUH 3 kw and 100 000 BTUH 30 kw 36 inches 91 cm for appl...

Страница 38: ...building or the combustion air inlet to any other appliance 6 inches 15 cm for appliances 10 000 Btuh 3 kw 12 inches 30 cm for appliances 10 000 Btuh 3 kw and 100 000 Btuh 30 kw 36 inches 91 cm for a...

Страница 39: ...ABOVE ROOF VENT COMBUSTION AIR BAYAIR30AVENTA BAYAIR30CNVENT REMOVE RIBS FROM CAP COMBUSTION AIR ROOF FLASHING BOOT FIELD SUPPLIED COMBUSTION AIR VENT ELBOW FIELD SUPPLIED MAINTAIN 12 IN 18 IN FOR CA...

Страница 40: ...ITABLE SUPPORT METHOD Venting Through an UNUSED Chimney Important Refer to Section 12 6 8 of NFPA 54 ANSI 223 1 2012 when routing vent piping through a chimney Important The single wall flue pipe join...

Страница 41: ...choose to remodel or change the area which contains your Furnace Furnaces must have a free flow of air for proper performance Provisions for combustion and ventilation air shall be made in accordance...

Страница 42: ...arranties are not available in some instances Extended warranty does not cover repairs to equipment installed in establishments with corrosive atmospheres including but not limited to dry cleaners bea...

Страница 43: ...te with the outdoors Refer to the Minimum Free Area in square inches for confined spaces table for minimum open areas required CONFINED SPACE AIR FROM OUTDOORS CONFINED SPACE OUTLET OUTDOOR AIR DUCTS...

Страница 44: ...installed so that the supply ducts carry air circulated by the furnace to areas outside the space containing the furnace the return air shall also be handled by a duct s sealed to the furnace and term...

Страница 45: ...u us st t h ha av ve e d dr ra ai in n p pa an ns s t th ha at t a ar re e s su ui it ta ab bl le e f fo or r 4 40 00 0 F F 2 20 05 5 C C o or r h ha av ve e a a m me et ta al l d dr ra ai in n p pa a...

Страница 46: ...A k ki it t C Co oi il ls s i in ns st ta al ll le ed d o on n u up pf fl lo ow w f fu ur rn na ac ce es s m mu us st t h ha av ve e d dr ra ai in n p pa an ns s t th ha at t a ar re e s su ui it ta a...

Страница 47: ...fu ur rn na ac ce es s m mu us st t h ha av ve e d dr ra ai in n p pa an ns s t th ha at t a ar re e s su ui it ta ab bl le e f fo or r 4 40 00 0 F F 2 20 05 5 C C o or r h ha av ve e a a m me et ta...

Страница 48: ...ing at the back of the furnace cut the side flanges along perforations until past the end of the heat shield to avoid interference when bending 3 Bend furnace side flanges down 4 Support the furnace a...

Страница 49: ...e no Coil Important A BAYBASE is required when installing the furnace on a combustible floor 1 Bend furnace flanges up 2 Attach ducting 3 Seal per local codes and requirements F Fu ur rn na ac ce e G...

Страница 50: ...xternal overflow drain pan must be installed in all applications over a finished ceiling to prevent property damage Upflow Furnace with Bottom Return in Closet with Remote Filter 1 Remove the bottom p...

Страница 51: ...air from a remote location 3 Install filter at a remote location 4 Seal per local codes and requirements Upflow Furnace with Bottom Return Mounted on a Ducted Pedestal with Filter Box 1 Remove the bot...

Страница 52: ...t furnace Follow kit instructions Note The furnace bottom pedestal must be a minimum of 6 in height 3 Match the filter cabinet flush to the back and bottom sides of the furnace cabinet and secure in p...

Страница 53: ...flow Furnace with Two Side Returns Important One of the sides must have a transition to allow the condensate and thermostat wiring to exit the cabinet Important If a transition is not a viable option...

Страница 54: ...op of the furnace 3 Install remote filter 4 Seal per local codes and requirements Downflow Furnace with Top Return and Plenum 1 Remove the top plate 2 Attach the plenum ducting to the top of the furna...

Страница 55: ...flow Furnace with Top Return and Plenum with Filter Box 1 Remove the top plate 2 Attach the filter box to the top of the furnace 3 Attach ducting 4 Seal per local codes and requirements F Fu ur rn na...

Страница 56: ...urn Air Filter Installations All return air duct systems should provide for installation of return air filters 1 Determine the appropriate position to set the furnace in order to connect to existing s...

Страница 57: ...out Thin cloths should be placed over the registers and the furnace fan should be run for 10 minutes Don t forget to remove the cloths before you start the furnace 4 The horizontal installation of th...

Страница 58: ...IFC and connect wiring 2 The factory Y1 O jumper must remain in place for proper LED read out in cooling mode 3 Y1 and Y2 wiring from the thermostat must connect to the IFC for proper airflow and LED...

Страница 59: ...G 24 V FIELD WIRING 24 V FACTORY WIRING Furnace IFC BK JUMPER SEE NOTE 1 O BK BK Y2 Y1 Y1 B C B C W2 W1 W1 G G R R O Y1 B C Single Stage Thermostat Furnace Outdoor Unit No Transformer SEE NOTE 2 SEE N...

Страница 60: ...n resistant condensate pump must be used if a pump is required for a specific drain system C CA AU UT TI IO ON N W Wa at te er r D Da am ma ag ge e P Pr ro op pe er rt ty y D Da am ma ag ge e I It t i...

Страница 61: ...PRIMARY DRAIN VENT STACK MUST TERMINATE BELOW THE BOTTOM OF THE CONDENSATE TRAP IF THE FURNACE IS INSTALLED OVER A FINISHED CEILING OVERFLOW FROM THE PRIMARY DRAIN VENT STACK MUST FLOW INTO AN AUXILI...

Страница 62: ...condensate tubing off and connect the tubing to the condensate trap Install the condensate grommet into the bottom panel Cut to length as needed DOWNFLOW FURNACES WITH BOTTOM DRAIN CONDENSATE PIPED TO...

Страница 63: ...f the excess tube and reinstall the end fitting to the drain hose 1 5 8 DIAMETER HOLE MUST BE CUT IN LEFT SIDE OF CASE BOTTOM HOLE MUST BE PLUGGED DOWNFLOW FURNACES LEFT SIDE DRAIN IF THE FURNACE IS I...

Страница 64: ...11 16 hole drilled through the cabinet and insert into drain line hose Secure with the spring clip Note Seal around the condensate drain tubing where it exits the cabinet Cut hose Approx 4 11 16 DIAME...

Страница 65: ...ensate will block drains resulting in furnace shutdown If the drain line cannot be installed in a conditioned space then UL listed heat tape should be applied as required to prevent freezing per manuf...

Страница 66: ...he e f fu ur rn na ac ce e To shut off For complete shutdown Turn the toggle or control switch located on the main gas valve inside the unit to the OFF position and the external main gas shutoff valve...

Страница 67: ...ns and the options for venting the inlet and exhaust combustion air I Im mp po or rt ta an nt t When looking at the different orientations the direction of the combustion air exhaust in the illustrati...

Страница 68: ...tion air exhaust vented through left side Note Requires a hole to be drilled in the case Refer to the illustrations below to find the approved venting options for downflow furnace models Important The...

Страница 69: ...through vent outlet adaptor and insert into inducer outlet 2 Twist to insure PVC is fully inserted 3 Tighten the clamp on the end of the 45 degree elbow 4 Tighten the clamp on the outlet vent adapter...

Страница 70: ...ht side vent outlet is not allowed because condensate will not drain Before proceeding lay unit on its back to make conversion easier 1 Disconnect all drain tubes from condensate trap Note When removi...

Страница 71: ...cabinet 1 Loosen the clamp holding the 45 elbow Remove the elbow and discard 1 Remove the three inducer mounting screws 2 Rotate inducer counter clockwise so that the inducer outlet aligns with the e...

Страница 72: ...l rotated position 1 Attach the vent outlet gasket to the vent outlet 2 Install vent outlet to top of cabinet using 2 screws supplied in the dock pack 3 Install vent inlet gasket and vent inlet using...

Страница 73: ...tion Important Trim the condensate pressure switch tubing to length to ensure there is no sag or trap created 2 Remove port cap at bottom of inducer and connect inducer condensate tubing Connect other...

Страница 74: ...d the trap with your hand to prevent the trap from breaking Removing the trap before the hoses is also an option 2 Remove tubing from PS2 to cold header 3 Remove drain tubing from bottom of inducer ho...

Страница 75: ...the inducer so that the outlet is pointing vertically 3 Use the three screws to reattach the inducer to the cold header to 30 in lbs Do not overtighten F Fu ur rn na ac ce e C Co om mb bu us st ti io...

Страница 76: ...nlet 4 Reuse the two 3 plugs to seal the two 3 default openings on the top of the furnace 1 Attach the vent outlet gasket to the vent outlet 2 Install vent outlet to top of cabinet using 2 screws supp...

Страница 77: ...uirements Condensate Trap Installation 1 Reinstall the condensate adapter if it was earlier removed or ensure adapter is still in place Important The condensate adapter must be present for proper cond...

Страница 78: ...e trap orientation and inducer port caps The figure to the right shows the furnace as it is sent from the factory Use the following steps to modify the furnace for horizontal left with top venting of...

Страница 79: ...et 1 Remove the pressure switch bracket assembly 2 Remove the screw that holds PS2 rotate 90 degrees clockwise and reattach 3 Reattach the pressure switch bracket assembly F Fu ur rn na ac ce e C Co o...

Страница 80: ...let PVC pipe Note The vent outlet adapter is used for strain relief against the weight of the venting The clamp should be tightened after the internal connection is made Note If required transition to...

Страница 81: ...insure there is a rise in the tubing to avoid condensed flue gases from entering pressure switch 2 Remove port cap on left side of inducer and connect inducer condensate tubing Connect other end of in...

Страница 82: ...e tubing from PS2 to cold header 3 Remove drain tubing from bottom of inducer housing 4 Remove rain gutter tubing from inducer outlet 5 Remove tubing from condensate pressure switch 6 Remove the screw...

Страница 83: ...asket and vent inlet using 4 screws supplied in the doc pack 1 Remove three inducer screws 2 Rotate the inducer so that the outlet is pointing vertically 3 Use the three inducer screws to reattach the...

Страница 84: ...Install the combustion air inlet PVC pipe Note The vent outlet adapter is used for strain relief against the weight of the venting The clamp should be tightened after the internal connection is made N...

Страница 85: ...ondensate port trap 3 Hand tighten screw 1 Connect PS2 tubing to switch and new sensing location Important Trim the condensate pressure switch tubing to length to ensure there is no sag or trap create...

Страница 86: ...Remove drain tubing from bottom of inducer housing 4 Remove rain gutter tubing from inducer outlet 5 Remove tubing from condensate pressure switch 6 Remove the screws that hold the condensate trap bra...

Страница 87: ...onto the cold header outlet located on the bottom left of the cold header 4 Rotate the inducer 180 degrees so that the elbow is pointing towards the left 5 Use the three inducer screws to reattach the...

Страница 88: ...l vent inlet gasket and vent inlet using 4 screws supplied in the doc pack Note The vent outlet adapter is used for strain relief against the weight of the venting The clamp should be tightened after...

Страница 89: ...r condensate drain operation 2 Install condensate trap into new location by fitting into grommet and aligning the hole on the condensate trap with the hole labeled HR Important When installing a 21 0...

Страница 90: ...sary 3 Install previously removed port cap onto bottom port of the inducer As viewed in upflow 4 Connect condensate pressure switch tubing to pressure port on the condensate trap Important Cut to leng...

Страница 91: ...n the doc pack 1 Slide PVC pipe through vent outlet adaptor and insert into inducer outlet 2 Twist to insure PVC is fully inserted 3 Tighten the two clamps 4 Install the combustion air inlet PVC pipe...

Страница 92: ...on air Important Right side vent outlet is not allowed because condensate will not drain Before proceeding lay unit on its back to make conversion easier 1 Disconnect all drain tubes from condensate t...

Страница 93: ...tion air exhaust and inlet 2 Reuse the two 3 plugs to seal the two 3 default openings on the top of the cabinet 1 Loosen the clamp holding the 45 elbow Remove the elbow and discard F Fu ur rn na ac ce...

Страница 94: ...to 30 in lbs Do not overtighten 1 Remove the pressure switch bracket assembly 2 Remove the screw that holds PS2 rotate 90 degrees counterclockwise and reattach 3 Reattach the pressure switch bracket...

Страница 95: ...n applications may use BAYREDUCE to meet ULC S636 requirements See Horizontal Venting section for proper orientation of 2 x 3 offset coupling 1 Connect PS2 tubing to switch and sensing location Import...

Страница 96: ...13 135 090 A952V080BD4S 133 133 148 120 126 A952V100CD5S 187 187 210 152 180 A952V120DD5S 225 225 175 185 195 Model ODT Op ons Default Upflow A952V040BU3S 3T 3T 1 5T 2T 2 5T A952V060BU4S 4T 4T 1 5T 2T...

Страница 97: ...irflow display is rounded down to the nearest 10 cfm NOTES 1 The menu status displayed is solely dependent on the input of 24VAC that is applied to the low voltage terminal strip 2 The status will alt...

Страница 98: ...lower on 2nd stage compressor speed for 10 seconds Turns the circula ng blower on 1st stage gas heat speed for 10 seconds Turns on the circula ng blower on 2nd stage gas heat speed for 10 seconds The...

Страница 99: ...rcentage CpC Cooling CFM Ton CpH Heat Pump Heating CFM Ton Xod Heat Off Delay Seconds sd Inter Stage Delay Seconds gXC Gas Heating CFM 2nd Stage 1st Stage is not adjustable run Run Test Mode Error Cod...

Страница 100: ...nu appears 2 Enter the menu by pressing the Option key 3 The last 6 faults can be viewed Clearing the Last 6 Faults 1 To clear the last 6 faults press the Menu key until the Last 6 Faults L6F menu app...

Страница 101: ...flame sensor Flame sensing must take place within 4 seconds N No ot te e There are two flame sense pads located on the IFC marked FP To measure the flame current use a VOM set to DC volts 1VDC 1 micro...

Страница 102: ...wer motor will ramp down to 1st stage and the unit will continue to run until R W1 contacts open 12 When the temperature raises enough to satisfy the thermostat setting contacts R W1 will open 13 The...

Страница 103: ...to satisfy the thermostat setting contacts R Y1 Y2 G will open 8 The OD unit shuts off and the indoor blower shuts off unless a blower off delay has been enabled in the IFC setup menu options The sev...

Страница 104: ...cations For more information please visit www trane com or www americanstandardair com The manufacturer has a policy of continuous data improvement and it reserves the right to change design and speci...

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