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Form 10590149-Edition 2

3

Adjusting Brake

Properly attach rated load of hoist to load chain hook.

Slowly raise load to 6” height above floor by slowly pulling 
pull chain handle or depressing pendent control.

Release pull chain handle or pendent control.

If load starts to lower, tighten brake adjustment by turning 
counter-clockwise until load stops lowering.

Do not over tighten brake. If brake it too tight, the lifting 
and lowering of load will be eratic, not smooth.

Setting Maximum Up and Down Speeds

Never attempt to adjust speed regulator valves on spark 
resistant hoists. They are preset by ARO.

Attach rated load of hoist to load chain hook.

Turn speed regulator valves clockwise until they stop. 
This is lowest setting.

Lift load by pulling pull chain or depressing pendent 
control completely. As load is being lifted, turn up speed 
regulator valve counter-clockwise to set the hoist at the 
desired maximum “lift” speed.

Lower load by pulling pull chain or depressing pendent 
control completely. As load is lowered, turn “DN” speed 
regulator valve counter-clockwise to set the hoist at the 
desired maximum “lowering” speed.

The pull chain or pendent control is used as the variable 
control of lift and lowering speeds up to the maximum 
speed set by the speed regulator valves.

Chain Stop

Do not operate hoist unless chain stop is properly 
attached to hoist load chain.

Do not use chain stop to limit the distance the load is to 
be lifted. The function of the chain stop is to keep the 
lower hook components from striking the control arm 
should an over-run condition ever occur.

Installation instructions should be completed before 
attempting to operate the hoist.

Before Securing Load to Lift Chain

Perform routine inspection and lubrication procedures.

Securing Load to Lift Chain

DO NOT WRAP LOAD CHAIN AROUND LOAD. 
Approved slings or other approved devices should be 
used to provide adequate single point securing of load to 

hoist load chain hook. Be sure safety latch on hook is 
closed.

Be sure load chain is not twisted or kinked.

Hoist should be centered over the load. Always secure 
load chain hook to center of load. Never lift a load from 
the side or end. 

Allow only a sufficient amount of slack in load chain to 
permit attaching hook to load.

Lifting and Lowering Load

1. Pull (pull chain models) or depress (pendent control 

models) controls slowly to eliminate abrupt, jerky 
operation.

2. Take up slack in chain slowly.
3. Speed of load lifting can be controlled by the pull chain or 

pendent control. Pulling the chain further or depressing 
the pendent further will result in a faster speed.

Load Chain Removal

-

Drive out roll pin (106) and remove clevis from chain.

-

If a chain basket is being used with hoist, remove 
chain stop from end of chain.

-

2-Ton models with double reeved chain; remove 
retaining ring (110) and pin (111) from anchor bracket 
(112).

-

Pull down on one end of control arm (68) to release 
brake and pull chain from housing.

Load Chain Installation

-

A new chain should never be used on a worn 
pocketwheel. Replace chain and pocketwheel as a pair.

-

Place hoist in vise and clamp on upper hook mount.

-

Remove housing cap (95), brake spring (94) and brake 
shoes (92).

-

Turn brake wheel (93) by hand to rotate pocketwheel 
while carefully feeding chain thru chain guide and 
around pocketwheel (64).

-

Pull sufficient chain thru housing to allow end link to be 
attached to anchor lug on housing.

CAUTION

Chain must be positioned around pocketwheel so weld 
on the standing links face outward from pocketwheel - 
see illustration.

-

End link of chain must also be positioned properly to 
permit attaching to anchor lug on housing without 
twisting of chain.

WARNING

Do not attempt to feed chain over pocketwheel by air 
power as chain will be pulled thru housing at a very fast 
rate.

-

Attach other end of chain to lower hook (or anchor 
bracket on 2-Ton models).

REGULATOR 

VALVES

UP

UP

DN

DN

POCKET WHEEL

CHAIN GUIDE

CHAIN WELD

Содержание 7790-A Series

Страница 1: ...Form 10590149 Edition 2 September 2005 HOISTS Series 7790 A 7792 A Operator s Manual Save These Instructions...

Страница 2: ...in the above air supply specifications Recommended Lubricants After disassembly is complete all parts except sealed or shielded bearings should be washed with solvent To relubricate parts or for routi...

Страница 3: ...ed devices should be used to provide adequate single point securing of load to hoist load chain hook Be sure safety latch on hook is closed Be sure load chain is not twisted or kinked Hoist should be...

Страница 4: ...s for bent worn cracked broken or otherwise damaged parts On trolley suspended models check conditions of trolley parts trolley adapter and related parts Check for loose bolts nuts or rivets Brake 1 C...

Страница 5: ...wivel Fill oil reservoir in head with spindle oil 29665 Pendent Control Disassembly Remove pendent hoses from fittings 156 and 165 Remove adapter 166 from head releasing strain cable Remove screws 168...

Страница 6: ...alignment with punch marks on gear carrier 75 when shaft 72 to assembled to gear carrier Lubricate bearing 81 with NLGI 1 EP grease 33153 and assemble to shaft 72 Assemble retaining ring 82 and 83 to...

Страница 7: ...rs 126 Remove shaft 128 spacers 127 and sheave 114 Drive out roll pins 118 and 117 Remove collar 116 thrust bearing 120 bearing races 119 and hook 123 Lower Hook Assembly 1 Ton Models Slide snap ring...

Страница 8: ...189 193 192 189 193 84 81 80 78 76 77 76 74 73 70 58 57 56 55 46 47 54 53 52 59 60 61 71 72 75 76 77 76 78 79 82 83 85 86 87 89 104 103 101 106 105 108 109 110 112 107 108 111 110 113 115 114 116 125...

Страница 9: ...IDE ONE UP AND ONE DOWN ASSEMBLE WITH SPLIT SIDE ONE UP OR DOWN 1 TON MODELS 2 TON MODELS DOWN UP 68 69 63 64 65 66 67 X X X X X PART NUMBER THIS SIDE ITEMS INCLUDED IN SERVICE KIT PART NUMBER 41619 1...

Страница 10: ...2000 kg 4400 lb 46067 4 12 Screen 42957 1500 lb 44198 9 13 Muffler Filler 42956 3000 lb 44198 10 14 Head includes roller bearing 33239 and three pipe plugs Y227 3 not shown 46125 51 Housing includes i...

Страница 11: ...K ASSEMBLY for spark resistant models includes items 114 thru 129 with bronze hook 43101 92 Brake Shoe 2 req d 42994 93 Brake Wheel 43071 1 94 Brake Spring 42982 124 Bolt Y5 85 C 95 Housing Cap 42979...

Страница 12: ...includes items 116 119 120 122 123 150 154 and 155 with bronze hook 43096 for I Bean mounting for standard 1 ton models 41015 for spark resistant 1 ton models 41015 1 150 Bracket for standard 2 ton mo...

Страница 13: ...ook Ass y 43002 Pendent Link 7790 A15 None Pendent Link 7792 A9 Hook Ass y 43049 Pull Chain Link 4 400 2 000 Kg 7792 A11 None Pull Chain Link 7792 A13 Hook Ass y 43049 Pendent Link 7792 A15 None Pende...

Страница 14: ...14 Form 10590149 Edition 2 Notes...

Страница 15: ...Form 10590149 Edition 2 15 Notes...

Страница 16: ...www irtools com 2005 Ingersoll Rand Company...

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