background image

04584355_ed3 

5

Troubleshooting Guide

Trouble

Probable Cause

Solution

Low power

Dirty Inlet Bushing or Inlet Screen and/or Muffler Using a suitable cleaning solution, in a well ventilated area, clean 

Inlet Screen, Inlet Bushing and Muffler.

Worn or broken Vanes

Replace complete set of Vanes.

Worn or broken Cylinder and/or scored End 

Plates

Examine Cylinder and replace it if it is worn or broken or if bore is 

scored or wavy. Replace End Plates if they are

scored.

Dirty motor parts

Disassemble tool and clean all parts with a suitable cleaning 

solution, in a well-ventilated area. Reassemble tool as instructed 

in this manual.

Motor will not run

Improper positioning of the Reverse Valve Lever 

or Reverse

Valve

Make certain that the Reverse Valve Lever is in the reverse 

position or one of the three forward positions. If the tool has 

been disassembled, refer to Dwg. TPD2024-1 for proper Reverse 

Valve and Reverse Lever orientation.

Incorrect assembly of motor

Disassemble motor and replace worn or broken parts and

reassemble as instructed.

Tool will not impact

Insufficient lubricant in the impact mechanism

Remove Hammer Case Assembly and lubricate impact

mechanism.

Broken or worn impact mechanism parts

Remove Hammer Case Assembly and examine impact

mechanism parts. Replace any worn or broken parts.

Impact mechanism not assembled correctly

Refer to Assembly of Impact Mechanism.

Related Documentation

For additional information refer to:

Product Safety Information Manual 04580916.

Product Information Manual 16573206.

Parts Information Manual 04584579.
Manuals can be downloaded from ingersollrandproducts.com

Assembly of the Tool

1.   Wipe a thin film of the recommended grease on the inside of 

the Hammer Case Bushing (42) and insert the assembled impact 

mechanism into the Hammer Case (43).

2.   Secure the Hammer Case and impact mechanism by the anvil 

(square drive) end in leather-covered or coppercovered vise jaws. 

See Dwg. TPD2021-1. 

(Dwg. TPD2021-1)
3.  Install a new Hammer Case Gasket (41) on the Hammer Case 

making sure that the holes in the gasket align with the holes in 

the Hammer Case.

NOTICE

When installing optional Hanger Kit, place Gasket on the

Hammer Case followed by the Hanger.

4.   Wipe a small amount of the recommended grease on the flat side 

of the Hammer Frame Washer (36) and place it on the splined 

face of the Hammer Frame (37) with the hub end of the washer 

pointing up.

NOTICE

When installing optional Hanger Kit, place additional washer 

provided between the Hammer Frame and Hammer Frame 

Washer.
5.  Set the fully assembled Motor Housing over the opening in the 

Hammer Case. Insert the spline drive of the Rotor into the splined 

hole of the impact mechanism. Make sure of the wide section of 

the Hammer Case is just above the Trigger.

6.   Place a new Handle Gasket (19) over the rear of the Housing 

making sure that the holes in the Gasket align with the holes 

in the Housing and that the profile of the Gaskets matches the 

profile of the Housing. 

7.   Place a Motor Clamp Washer (20) over the rear of the motor with 

the convex side up and matching the large outside diameter of 

the Rear End Plate. 

8.   Place O-ring (32) in counterbore around air passage on the 

housing.

9.   Place the Handle (1) over the back of the Housing making sure 

that the Reverse Valve Lever (8) is in the full-forward (clockwise) 

position with the lugs in the Lever engaging the slots in the 

Reverse Valve. Make sure that the index mark on the Reverse 

Valve lines up with the index mark on the reverse valve bushing.

10.  Install the four Backcap Bolts and tighten to 10-12 ft-lbs 

(13-16 Nm) torque.

Отзывы: