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User Guide
4
Revision 1.0
2018-03-01
Full-bridge converter for UPS
D
2
PAK/ D
2
PAK-7 kit
UG_1801_PL16_1802_225559
1.2
Schematic
A schematic of the demo board is shown in Figure 3. In the demo board, four MOSFETs (
IRFS7430
) are used. D
2
7-
pin packages can be used if they are desired for evaluation. Two IRS2186 drivers are used to drive four MOSFETs.
Only two PWM signals are needed to control timing of the switching of the four MOSFETs. D1~4 four diodes are
used to have a slow turn-off to avoid high V
ds
spike during turn-off.
Figure 3
Schematic of the demo board
1.3
Layout
The demo board PCB has only two layers, as shown in Figure 4. Fabricated with FR4 material, both layers are 2
oz. copper with a board thickness of 62 mils (1.58 mm).
+
C1
2700uFx50V
+
C6
47 uF, 35V
C8
0.1uF 50V
C7
0.1uF 50V
D1
1
2
D2
1
2
D3
1
2
D4
1
2
+
C4
47 uF, 50V
D5
1
2
U2
IRS2186SPBF
Vb
8
HO
7
LO
4
COM
3
Vcc
5
Vs
6
LIN
2
HIN
1
R1
47
R2
47
R3
47
R4
47
R5
10 K
R6
10 K
R7
10 K
R8
10 K
R13
1mOhm
R14
open
C9
0.1uF 50V
C10
0.1uF 50V
Top_Q1_S
HOV1
BIAS+15V
G_Q1
G_Q4
TP1
PWM1
TP2
GND
TP3
PWM2
TP4
GND
PWM1
PWM2
R15
1.2
R16
1.2
R12
5.1
PWM2
VbU1
BIAS +15V
R17
open
Top_Q2_S
G_Q2
HOV2
PRTN
PowerIN
PRTN
Vout1
Vout2
PWM1
TP5
PRNT
TP6
GND
PRTN
HOV2
VbU2
BIAS +15V
+
C5
47 uF, 35V
+
C3
47uF, 50V
Q1
IRFS7430
1
4
2
3
9
5
6
7
8
Q3
IRFS7430
1
4
2
3
9
5
6
7
8
D6
1
2
U1
IRS2186SPBF
Vb
8
HO
7
LO
4
COM
3
Vcc
5
Vs
6
LIN
2
HIN
1
Q2
IRFS7430
1
4
2
3
9
5
6
7
8
HOV1
Q4
IRFS7430
1
4
2
3
9
5
6
7
8
BIAS +15V
G_Q3
PowerIN
R11
5.1
R10 5.1
R9
5.1
J2
BIAS +15V
J3
GND