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i 

 

Contents 

Revisions ..................................................................................................................................................... ii

 

Compressor Introduction 

3

 

Compressor Precautions ............................................................................................................................... 5

 

Compressor Safety ........................................................................................................................................ 6

 

Compressor Information Record ................................................................................................................... 7

 

CAS440HU Recommended Spare Parts ....................................................................................................... 8

 

CAS440HU Specifications 

9

 

Installation 

11

 

PTO & Pump Installation ........................................................................................................................... 11

 

PTO Installation .......................................................................................................................................... 11

 

Driveline and Pump Installation ................................................................................................................. 13

 

Underdeck Compressor Installation ............................................................................................................ 14

 

Oil Cooler (optional) ................................................................................................................................... 15

 

Operation 

17

 

Operation .................................................................................................................................................... 17

 

Shutdown .................................................................................................................................................... 18

 

Maintenance & Repair 

19

 

Maintenance Schedule ................................................................................................................................ 20

 

Compressor Hydraulic Oil .......................................................................................................................... 21

 

Hydraulic Fluid Deterioration ..................................................................................................................... 22

 

Compressor Hydraulic Oil Change ............................................................................................................. 23

 

Compressor Filter Element Replacement ................................................................................................... 24

 

Drive Belt.................................................................................................................................................... 24

 

Compressor Hydraulic System Precautions ................................................................................................ 25

 

Troubleshooting Guide ............................................................................................................................... 26

 

Parts 

27

 

CAS440HU Compressor Parts (51720149) ................................................................................................ 28

 

Thread Torque Charts ................................................................................................................................. 31

 

  

Содержание CAS440HU

Страница 1: ...bsite http www imt com Copyright 2016 Iowa Mold Tooling Co Inc All rights reserved No part of this publication may be reproduced stored in a retrieval system or transmitted in any form or by any means...

Страница 2: ......

Страница 3: ...and Pump Installation 13 Underdeck Compressor Installation 14 Oil Cooler optional 15 Operation 17 Operation 17 Shutdown 18 Maintenance Repair 19 Maintenance Schedule 20 Compressor Hydraulic Oil 21 Hyd...

Страница 4: ...20149 ADDED MOTOR CALLOUT ADDED SPECIFICATIONS 20090722 51720149 ECN 11060 PLUMBING CHANGES 20090914 51720149 ECN 11070 CHANGED TO HOSES RATHER THAN HARD TUBING PLUMBING 20110610 51720149 ECN 11448 NE...

Страница 5: ...legible The equipment owner and or designated employee is responsible for informing all operators maintenance personnel and others involved in equipment operation about the safe operation and mainten...

Страница 6: ...manual three means are used to draw the attention of personnel They are NOTEs CAUTIONs and WARNINGs and are defined as follows NOTE A NOTE is used to either convey additional information or to provid...

Страница 7: ...il under pressure can cause severe injury or death Shut down let cool and relieve pressure in compressor before servicing All electrical components and cable wiring must be installed and grounded in a...

Страница 8: ...Do not attempt to service any part while the machine is operating WARNING AVOID PERSONAL INJURY OR PROPERTY DAMAGE Check the compressor sump oil level only when the compressor is not operating and the...

Страница 9: ...g parts Keep combustibles out of and away from the compressor and any associated enclosures The owner lessor or operator of the compressor are hereby notified and forewarned that any failure to observ...

Страница 10: ...d are considered as not being Critical or Normal Wear items during the first year of operations and you need to contact the distributor or manufacturer for availability PART NO DESCRIPTION QTY CODE CO...

Страница 11: ...YDRAULIC RETURN 10 microns PRESSURE SWITCH 175 psi off 150 psi on 12 bar off 10 bar on COMPRESSOR PULLEY RPM 980 rpm 900 1000 NORMAL OPERATING PRESSURE 1850 psi 130 bar MAXIMUM PRESSURE 2400 psi 165 b...

Страница 12: ......

Страница 13: ...irection in which the PTO must turn 5 PTO torque required If possible use a hydraulic pump directly mounted to the PTO This will eliminate an auxiliary driveshaft and it is easier to install as it eli...

Страница 14: ...Remove the PTO from its shipping container Inspect for foreign objects which may have lodged in the PTO cavity 8 Mount the PTO per manufacturer s instructions 9 Check backlash per manufacturer s instr...

Страница 15: ...driveline to the necessary length Ensure driveline balance and run out meet specification Allow 1 2 54 cm extra for PTO end yoke 6 Install driveline in phase with proper operating angle calculations L...

Страница 16: ...tioned properly torque all mounting bolts per Torque Data Chart 8 Connect the air hoses per the compressor assembly drawing 9 Install the engine speed control as shown and connect hoses from compresso...

Страница 17: ...s Install the oil cooler in front of the carrier vehicle s radiator or as an alternative in a protective structure which is cooled by an electric fan See figure for general location within the hydraul...

Страница 18: ......

Страница 19: ...is disengaged control valve is open pull the compressor switch out and the receiver drain cock is open 2 Start the truck engine and allow it to idle until it reaches the proper operating temperature...

Страница 20: ...ressor system as follows 1 Allow the compressor to build to maximum pressure and the truck engine will automatically idle down 2 Place the compressor control valve in the open off position 3 Depress t...

Страница 21: ...AINTENANCE CHART lists serviceable items on this compressor package The items are listed according to their frequency of maintenance followed by those items which need only As Required maintenance The...

Страница 22: ...lt tension check RECEIVER Drain condensation manual Safety valves operate HYDRAULIC DRIVE SYSTEM Oil reservoir level check Filter check and change Leaks check repair Safety door switch check PTO cable...

Страница 23: ...inimum Viscosity SSU 100 F 140 190 100 130 150 200 200 315 Minimum Viscosity SSU 210 F 40 41 43 47 Minimum Viscosity Index 139 90 90 90 Additives including anti foam inhibitors antioxidant inhibitors...

Страница 24: ...d can significantly shorten the efficient service life of the unit Periodically draw off a sample of the oil and check the oil for breakdown To check oil quality 1 Place the oil in a clean glass 2 Sme...

Страница 25: ...suction hose to the pump drain and reassemble Change the suction filter cartridge NOTE DISPOSE OF WASTE OIL IN A RESPONSIBLE MANNER FOLLOWING ANY FEDERAL STATE OR LOCAL REGULATIONS 2 Remove the reser...

Страница 26: ...Open the gate valve and check for leaks CAUTION Avoid pump failure Open the shutoff valve Drive Belt To adjust the drive belt tension and alignment 1 Loosen the four bolts securing the motor mounting...

Страница 27: ...ressure before proceeding with a repair Carefully loosen a fitting and allow the pressure to bleed off 2 NEVER allow foreign matter dirt water metal particles etc to enter the system through the open...

Страница 28: ...or If this does correct the problem replace the valve Motor does not turn when hydraulic valve is closed Oil does not reach 2300 2500 psi 1 Compressor is locked up Disconnect the drive system and try...

Страница 29: ...27 S E C T I O N 6 Parts...

Страница 30: ...AS440HU Compressor Parts 51720149 7 6 8 10 8 10 PRIOR TO TESTING THIS FINISHED SUB ASSEMBLY BEND THIS LINE STRAIGHT UP THIS WILL ALLOW CLEARANCE TO FLOOR CROSS MEMBER 2X REMOVE FILTERS TO ALLOW FOR PL...

Страница 31: ...DESCRIPTION QUANTITY 1 52720161 BASE WELDMENT 1 2 73051614 MOTOR 1 3 52070869 BRACKET HYD MOTOR 1 4 70056043 PULLEY 1 5 70073051 COMPRESSOR 1 6 60104598 TIGHTENER BAR 1 7 52706302 TIGHTENER BOLT 8 00...

Страница 32: ...HOSE FTG TYPE O 4 25 BRS 1 29 70048069 FILTER AIR WAS 73052091 1 30 72534487 TEE MALE RUN 75 MPT X 75 M JIC 1 31 72532948 ADPTR M STR F STR 16 12 1 32 72533570 ELBOW M STR 90 M JIC XLG 12 12 1 33 725...

Страница 33: ...1360 1 3 8 12 1 375 1675 1255 2710 2035 1 3 8 6 1 375 1470 1100 2380 1780 1 1 2 12 1 5 2195 1645 3560 2670 1 1 2 6 1 5 1950 1460 3160 2370 NOTES 1 Tightening torques provided are midrange 2 Consult b...

Страница 34: ...375 232 174 375 281 1 3 8 6 1 375 203 152 329 246 1 1 2 12 1 5 304 228 492 369 1 1 2 6 1 5 270 210 438 328 NOTES 1 Tightening torques provided are midrange 2 Consult bolt manufacturer s particular spe...

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