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PPI-131 REV. A

IMPCO Technologies Inc

December, 2014

3030 South Susan St. Page 12 of 16

Santa Ana, CA 92704

www.impcotechnologies.com

3030 S Susan Street, Santa Ana, CA 92704

Ph: +1 714 656 1200

Fax: +1 714 656 1400

28. Torque the Nut (18) to 1.35-1.65 Nm (12-14.5 in-
lbs.).

29. Place the Spring (19) on top of the Diaphragm

Plate (16).

30. Lubricate O-ring (22) with petroleum jelly or

Vaseline, and place on the Adjustment Screw
(21).

NOTE:

There is no need to separate the Adjustment

Screw from the Plate (20).

31. Press the Plate (20) and Adjustment Screw (21)

assembly into the bottom of the Top Body (6) so
the Adjustment Screw fits flush with the top of the
Body.

Содержание Genius Max

Страница 1: ...ponents Service repairs should always be performed in a safe environment and the technician should always wear protective clothing to prevent injury The IMPCO PPI 131 repair kit instructions will prov...

Страница 2: ...x 7 001 002 Seat Viton 80 Shore 8 Holder Seat Genius Max 9 Lever Genius Max 10 Pin Steel 3 X 30mm 11 Screw Cross Head Pan M4 X 8mm 2 12 Shaft Link Genius Max 13 001 002 O Ring Viton Metric 1mm CS X 4m...

Страница 3: ...X DESCRIPTION Genius Max Sub Assy w M12 x 1 fitting Genius Max Sub Assy w 1 4 x 18 NPT Fitting LPG Inlet Genius Max M12 X 1 Fitting LPG Inlet Genius Max 1 4 18 Npt 33 Filter Inlet Genius Max 34 001 00...

Страница 4: ...iton Metric 1mm Cs X 4mm ID 1 1 15 Diaphragm Genius Max 1 1 22 O Ring Fluorocarbon 0 070 Cs X 0 301 I D 2 1 25 Valve Subasm Genius Max 1 26 Ring Retaining Internal 1 1 27 O Ring Fluorocarbon 0 070 Cs...

Страница 5: ...the Body 1 Remove O rings 39 from Fittings 3 Using a 5mm Allen wrench remove the six Screws 24 from the top of the regulator and remove the upper Body 6 4 If the Body components stick together the Ce...

Страница 6: ...200 Fax 1 714 656 1400 5 Remove the Nut 18 using an 8mm socket Remove the Washer 17 and Plate 16 6 Lift the Body Center 3 from the Lower Body 1 7 Remove the two screws 11 securing the fulcrum Pin 10 a...

Страница 7: ...ing surfaces 10 Press on the Allen Key hole in the center of the label to push the Adjustment Screw 21 and Spring Load Plate 20 through the Link Shaft hole 11 Using retaining ring pliers remove the Re...

Страница 8: ...label immerse in any fluid or cleaning solvent or attempt to service the Valve 14 Remove the LPG Inlet Fitting 32 15 Remove the Seat 7 from the Lever 8 9 by inserting a small blunt object through the...

Страница 9: ...crews Replace all parts that are included in the repair kits Carefully clean the body casting and inspect all sealing surfaces Wipe with a clean rag Clear out the inlet and outlet passages with compre...

Страница 10: ...21 Place the Link Shaft 12 through the hole in the Lever 9 and slide to the end of the slot in the Lever Slide the Pin 10 into the Lever then place the assembly into the Lower Body 1 22 Secure the Pi...

Страница 11: ...the Center Body 26 Place the Bottom Diaphragm Plate 14 downward flat side up over the threaded Link Shaft 12 27 Lightly lubricate the perimeter of the Diaphragm 15 with petroleum jelly or Vaseline the...

Страница 12: ...e the Nut 18 to 1 35 1 65 Nm 12 14 5 in lbs 29 Place the Spring 19 on top of the Diaphragm Plate 16 30 Lubricate O ring 22 with petroleum jelly or Vaseline and place on the Adjustment Screw 21 NOTE Th...

Страница 13: ...y tightening the Screws 24 33 Torque each Screw 24 in a criss cross pattern in the order pictured to 7 4 8 6 Nm 5 5 6 3 ft lbs 34 Lubricate O ring 36 with petroleum jelly or Vaseline and place on MAP...

Страница 14: ...656 1200 Fax 1 714 656 1400 35 Press in the Valve 25 until it seats below the rim of the Top Body 6 36 Secure the Valve 25 with the new Ring Clip 26 using Ring clip pliers 37 Lubricate O rings 39 with...

Страница 15: ...eck for leaks especially around the Center Body 3 If no leaks are found start the engine allow to idle and check for leaks again If leaks are found the rebuild has failed and the regulator must be rep...

Страница 16: ...TALLATIONS ON STATIONARY ENGINES MUST BE DONE IN ACCORDANCE WITH FEDERAL STATE AND LOCAL LAW AND NATIONAL FIRE PROTECTION ASSOCIATION PAMPHLET 37 STATIONARY COMBUSTION ENGINES AND GAS TURBINE ENGINES...