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7.2 Stationary use

It‘s better to use the machine with a when banding 
smaller pieces, the worktable is available at IGMtools.
com as an optional accessory. That way, you can band 
edges like on a stationary edgebander.
 

8. MAINTENANCE AND CONTROL
8.1 Maintenance after work

Clean the machine properly after every operation and 
get rid of any glue on the edgebander with a proper 
tool or a dissolvent to prevent glue build-up.
We recommend having the machine checked after 
500 hours of work or every 6 months of use. During 
regular weekly maintenance, you should lubricate the 
timing chain and the pressure plate with silicone oil. 
Loosen screws, see (pic.17), and remove the plastic 
cover. Now you can lubricate the chain and the plate. 
After maintenance, place the cover back and tighten 
the screws.
To keep the glue pot clean, it has to be cleaned 
out

 every two months or every 50 hours of 

edgebanding. 

Remove the rest of the glue and refill 

with a new one.

pic.17

pic.18

The machine has to be turned off and disconnected 
from the power source during maintenance.

8.2 Preemptive control

- Regularly check the glue status in the glue pot. Refill 
the glue when the glue pot is half empty. The heater 
should be always submerged in the glue.

9. MALFUNCTION ASSISTANCE
9.1 BR500 error messages

The BR500 Edgebander is designed to detect 
malfunctions and to picture them on its display.

Er1

 - Voltage error: the voltage is not optimal for the 

proper function of the machine.

Er2

 - Engine error: please contact an authorized 

service to check on the function of the motor.

Er3

 - Heating error: should the temperature exceed 

220°C, contact the authorized service centre to check 
on the heating function.

Er4

 - Internal error: please contact an authorized 

electrical service centre. 

9.2 Solution to problems

Malfunction

Cause

Repair

Cannot turn on the 
machine

Damaged fuse

Replace the fuse (use a fuse with the same value 
- F6A(230V))

The tape is not 
completely covered 
with the glue

The glue is not properly melted

Open the glue pot and check if the glue has 
dissolved properly.

The amount of glue in relation 
to the width of the tape is 
improperly set

Increase the amount of glue with the control 
knob. (see chapter 6.1.3)

Deformed tape

Use a tape of better quality.

The glue was applied poorly to 
the banding roller

Turn on the feed and let the glue circle between 
the applicator and the glue pot

The tape is not 
completely covered 
with the glue

The pressure roller isn‘t 
perpendicular to the edge of the 
workpiece

Adjust the angle of the support table so that it‘s 
perpendicular to the edge (see chapter 6.1.2)

Overheating can degrade the 
properties of the glue

Replace the old glue in the pot with the new one

The glue hasn‘t been heated to 
the right temperature

Check the label on the glue and set the 
temperature accordingly

The tape has twisted 
while banding

The feed speed is slower than the 
feed of the tape

Increase pressure on the workpiece, adjust feed 
rate 

Operating instructions  EN

Содержание BR500

Страница 1: ...řice Czech Republic EU Phone 420 220 950 910 E mail sales igmtools com Website www igmtools com Portable cordless edgebander for ABS Operationg instructions 2022 07 12 142 BR500 IGM Portable Edgebander for ABS Manual EN v2 4 00 A4ob 142 BR500 www igmtools info PDF ONLINE ...

Страница 2: ...escribed in this manual complies with the following norms EN ISO 12100 EN ISO 13857 EN 349 EN953 EN 60204 1 EN ISO 11202 EN 55014 1 EN 55014 2 and is in accordance with the 2006 42 EC 2004 108 EC 2006 95 EC 2002 95 EC Signed Ivo Mlej Managing Director 2 WARRANTY SERVICE The warranty is subject to Terms and Conditions and Warranty Conditions of IGM nástroje a stroje s r o the current version of whi...

Страница 3: ...hine are prohibited Daily before turning on the machine make sure that it runs smoothly and that the protective covers are working Replace any deficiencies or damaged parts The machine may only be used when in perfect technical condition Use a hairnet or a hat to protect long hair Wear tight fitting clothes remove all bracelets rings necklaces or ties Wear work shoes only In any case do not wear c...

Страница 4: ...n the pot remove the glue turn on the machine for approximately 3 minutes the glue should come out easily now Re fill with glue again 1 Infeed tape guide 2 Digital display function settings 3 Set up of pressure of tape on application roller the 4 Main switch 5 Fuse 6 Cabel spring protection 7 Corner guide for simple of inner corners glueing 8 Speed regulation and off switch 9 Outfeed roller 10 Sup...

Страница 5: ...ng the corner guide Equip the corner guide only when banding inner corners or a radius smaller than 50 mm It would be getting in your way during other operations Place the corner guide on your edgebander according to pic 5 and tighten the screw 6 SET UP AND ADJUSTMENT 6 1 Preparing for work 6 1 1 How to measure and set up tape width Loosen the screw on the tape stop pic 6 Place the tape under the ...

Страница 6: ...ent When machine reach working temperature pre 8 and insert with lowest feeding speed and m application Fig 4 Caution Do not turn the glue knob when the temperature 4 Thickness adjustment Adjust thickness adjust feeding soft or thin edge band Fig 5 Fig 4 pic 10 screw 1 and place guiding place onto the workpiece When the workpiece perpendicular to the pressure roller tighten the screw 1 Loosen the ...

Страница 7: ...gh for approximately depending on the type of glue 50 m of tape width 25 mm or 25 m of tape width 65 mm Make sure the glue has completely melted before working Use glue supplied by IGM which has an operating temperature of 120 150 C Use the lowest feed speed when turning on the machine for the first time Adjust the speed according to your experience and complexity of the workpiece 6 3 Standby mode...

Страница 8: ... switch between C a F When the light is on the temperature is in C and feed speed in m min When the light is on the temperature is in F and the feed speed is in Ft min Heating switch After turning on the main power switch turn on the heating switch to begin heating the glue The glue is being heated when the light is on Temperature setup The temperature changes by one degree after pressing the butt...

Страница 9: ...r1 Voltage error the voltage is not optimal for the proper function of the machine Er2 Engine error please contact an authorized service to check on the function of the motor Er3 Heating error should the temperature exceed 220 C contact the authorized service centre to check on the heating function Er4 Internal error please contact an authorized electrical service centre 9 2 Solution to problems M...

Страница 10: ...der for Edgebander DR500 BR300 142 BC25 IGM Battery Set for Edgebander DR500 142 LB24 IGM PD80 Edgeband Trimmer 142 PD80 IGM End Trimmer for Shaped and Straight Panels M951 IGM Fachmann Edge Banding Hand Trimmer M950 00001 IGM Worktable for Edgebander and Trimmer for DR500 BR300 142 ST95A IGM Straightline Edgebanding and Trimming Kit for Worktable ST95A 142 ST97 Glue Technomelt KS224 for IGM Manua...

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