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IDDUPS Series DC/DC Converter Module

 

Page 1 

User Manual 

 

                   

IDDUPS-6364120A/IDDUPS-636260A Converter Module 

MODEL: 

IDDUPS-6364120A/636260A 

120W/60W DC/DC Converter Module 

 

with UPS and Utility Software 

Rev. 1.21 – May 7, 2014 

Содержание IDDUPS-6364120A/636260A

Страница 1: ...Series DC DC Converter Module Page 1 User Manual IDDUPS 6364120A IDDUPS 636260A Converter Module MODEL IDDUPS 6364120A 636260A 120W 60W DC DC Converter Module with UPS and Utility Software Rev 1 21 May 7 2014 ...

Страница 2: ...rsion Changes May 7 2014 1 21 Added Appendix A 97H Safety Precautions January 7 2010 1 20 Added CN8 connector information Section 96H96H96H98H 4 2 6 August 2007 1 01 Added Chapter 5 Software Added RS 232 cable connector JP2 pinouts May 2007 1 00 Initial release ...

Страница 3: ... damages arising out of the use or inability to use the product or documentation even if advised of the possibility of such damages This document contains proprietary information protected by copyright All rights are reserved No part of this manual may be reproduced by any mechanical electronic or other means in any form without prior written permission of the manufacturer TRADEMARKS All registere...

Страница 4: ...ems listed below should all be included in the IDDUPS 6364120 636260 package 1 x IDDUPS 6364120 636260 DC DC converter module 1 x RS 232 cable 1 x Utility software CD 1 x QIG Quick Installation Guide Optional items Li Polymer Smart Battery Cable for AC DC adapters Cable for 63000 FSP120AAB RS 120W AC DC adapter Cable for Terminal Block Output power cable for SATA Output power cable for IDE or any ...

Страница 5: ... 109H17 12H3 2 1 Unpacking Precautions 110H17 13H3 3 UNPACKING CHECKLIST 111H18 14H3 3 1 Package Contents 112H18 15H3 3 2 Optional Items 113H19 16H4 CONNECTOR PINOUTS 114H21 17H4 1 PERIPHERAL INTERFACE CONNECTORS 115H22 18H4 1 1 IDDUPS 6364120 Layout 116H22 19H4 1 2 IDDUPS 636260 Layout 117H22 20H4 1 3 Peripheral Interface Connectors 118H23 21H4 1 4 Jumper 119H23 22H4 2 INTERNAL PERIPHERAL CONNECT...

Страница 6: ... SMART BATTERY 133H36 36H5 2 1 Using the Application 134H36 37H5 2 2 Status Information 135H36 38H5 2 2 1 DC Detection 136H37 39H5 2 2 2 Battery Detection 137H37 40H5 2 2 3 Battery Remaining Time 138H38 41H5 2 3 Battery Information 139H39 42H5 2 4 Setting 140H39 43H5 3 SYSTEM LOG 141H41 44H5 4 EXIT 142H42 45HA SAFETY PRECAUTIONS 143H43 46HB HAZARDOUS MATERIALS DISCLOSURE 144H49 47HB 1 HAZARDOUS MA...

Страница 7: ...itch Connector Locations 156H30 59HFigure 4 10 RS 232 Cable Connector Location 157H31 60HFigure 4 11 JP2 Connector Cable RS 232 cable 158H32 61HFigure 4 12 SBC Main Power Connector Location 159H32 62HFigure 4 13 CN7 Connector Cables 160H33 63HFigure 4 14 AT ATX Mode Select Jumper Location 161H34 64HFigure 5 1 IDDUPS Battery Status Monitor Application 162H36 65HFigure 5 2 Status Information 163H37 ...

Страница 8: ...le 4 4 CN2 Connector Cables 181H25 84HTable 4 5 ATX Power Connector Pinouts 182H26 85HTable 4 6 J3 Connector Cables 183H26 86HTable 4 7 Battery Connector Pinouts 184H27 87HTable 4 8 Input Power Connector Pinouts 185H28 88HTable 4 9 CN1 Connector Cables 186H29 89HTable 4 10 Output Power Connector Pinouts 187H29 90HTable 4 11 CN3 CN4 Connector Cables 188H30 91HTable 4 12 Power Switch Connector Pinou...

Страница 9: ...IDDUPS Series DC DC Converter Module Page 9 1 Introduction Chapter 1 ...

Страница 10: ...tions The IDDUPS 6364120 636260 is capable of sustaining 90 power efficiency The IDDUPS 6364120 636260 power module also comes with the utility software that provides information on current power source battery status charging status and remaining percentage 1 2 IDDUPS 6364120 636260 Power Module Features Highly compact design High efficiency up to 90 Load down protection Over voltage protection O...

Страница 11: ... 1 Output Voltage Dimensions 60mm x 160mm Environment o Operating temperature 20 C 85 C o Storage temperature 40 C 125 C Weight NW o IDDUPS 6364120A 98g o IDDUPS 636260A 75g 1 3 IDDUPS 6364120 636260 Dimensions 190H190H190H193HFigure 1 1 shows the IDDUPS 6364120 636260 dimensions The dimensions are given in millimeters Figure 1 1 IDDUPS 6364120 636260 Dimensions mm ...

Страница 12: ...IDDUPS Series DC DC Converter Module Page 12 2 Detailed Specifications Chapter 2 ...

Страница 13: ...from DC input to match the requirements from Smart Battery The IDDUPS series also provides DC output power to the Host System with following features Provide stable and uninterruptible power to equipment during a power outage line sags and spikes Absorb power surges and transients Smooth out noisy power sources The IDDUPS series receives critical events from the Smart Battery when it detects a pro...

Страница 14: ...charging both the battery and the IDDUPS series must be satisfied it is still safe to do so The battery sends a message or stop sending messages to the IDDUPS series to terminate charge if any error condition occurs in the battery Second the IDDUPS series monitors the battery pack Safety Signal terminal If the Safety Signal moves out of a range that allows charging the IDDUPS series immediately te...

Страница 15: ... 15 Main Board Dual cell Li Ion battery PCB Gauge IC and NTC 10KΩ Max Output Power 100W Max Output Current 16 7AH Housing DR202 Dimensions 148mm x 89mm x 20mm Operating Temperature 20 C 60 C Weight 230g Table 2 1 BAT LI 2S1P3000 Specifications ...

Страница 16: ...IDDUPS Series DC DC Converter Module Page 16 3 Unpacking Chapter 3 ...

Страница 17: ...nd can help to prevent ESD from damaging the board Self grounding Before handling the board touch any grounded conducting material During the time the board is handled frequently touch any conducting materials that are connected to the ground Use an anti static pad When configuring the IDDUPS 6364120 636260 place it on an antic static pad This reduces the possibility of ESD damaging the IDDUPS 636...

Страница 18: ...364120 636260 from or contact an IEI sales representative directly To contact an IEI sales representative please send an email to 94H94H94H95Hsales ieiworld com tw 3 3 1 Package Contents The IDDUPS 6364120 636260 is shipped with the following components Quantity Item Image 1 IDDUPS 6364120A IDDUPS 636260A DC DC converter module 1 RS 232 cable P N 32100 157200 RS 1 Utility software CD 1 QIG Quick I...

Страница 19: ...tly by sending an email to 95H95H95H96Hsales ieiworld com tw The following optional items are available for the IDDUPS 6364120A 636260A Quantity Item and Part Number Image 1 Li Polymer Smart Battery 2S1P 3000mAH P N BAT LI 2S1P3000 DC Input Cable 1 Cable for following AC DC adapters FSP0601AD101C 60W UP0451E12P 45W UP0251E12PL 25W P N CB P1LP4 RS 1 Cable for 63000 FSP120AAB RS 120W AC DC adapter P...

Страница 20: ...E or any standard 4 pin I O devices P N CB 3PIDE RS SBC Main Power Cable 1 20p 20p ATX cable for IDDUPS 6364120A P N CB ATX20P RS 1 SBC main power cable for IDDUPS 636260A P N CB 5PSBC RS Power On Off Cable 1 Cable with on off switch P N CB JST3PSW RS 1 Cable to SBC 5VSB PS_ON P N CB JST3P001 RS Table 3 2 Optional Items ...

Страница 21: ...IDDUPS Series DC DC Converter Module Page 21 4 Connector Pinouts Chapter 4 ...

Страница 22: ...H197H200H4 1 2 4 1 1 IDDUPS 6364120 Layout 198H198H198H201HFigure 4 1 shows the on board peripheral connectors rear panel peripheral connectors and on board jumper of IDDUPS 6364120 Figure 4 1 IDDUPS 6364120 Connector and Jumper Locations 4 1 2 IDDUPS 636260 Layout 199H199H199H202HFigure 4 1 shows the on board peripheral connectors rear panel peripheral connectors and on board jumper of IDDUPS 636...

Страница 23: ...pin wafer connector J1 J2 Input power connector 4 pin wafer connector CN1 Output power connector 3 pin wafer connector CN3 CN4 Power switch connector 2 pin wafer connector CN8 RS 232 cable connector 3 pin wafer connector JP2 SBC main power connector IDDUPS 636260A only 5 pin wafer connector CN7 Table 4 1 Peripheral Interface Connectors 4 1 4 Jumper 201H201H201H204HTable 4 2 lists the jumper on the...

Страница 24: ... 4 2 1 ATX Mode Connector CN Label CN2 CN Type 3 pin wafer connector 1x3 CN Location See 203H203H203H206HFigure 4 3 CN Pinout s See 204H204H204H207HTable 4 3 Connect the ATX Mode Connector CN2 to the motherboard to use ATX mode to control power on off The JP1 jumper should be open when using ATX mode Section 205H205H205H208H4 3 1 Figure 4 3 ATX Mode Connector Location PIN NO DESCRIPTION 1 5VSB 2 G...

Страница 25: ...DUPS 6364120A Only CN Label J3 CN Type 20 pin connector 2x10 CN Location See 206H206H206H209HFigure 4 4 CN Pinouts See 207H207H207H210HTable 4 5 The 20 pin ATX power connector is connected to an ATX power connector on the motherboard to provide output power Figure 4 4 ATX Power Connector Location PIN NO DESCRIPTION PIN NO DESCRIPTION 1 3 3V 11 3 3V 2 3 3V 12 12V 3 GND 13 GND 4 5V 14 PS_ON ...

Страница 26: ...5 ATX Power Connector Pinouts Use the following cable to connect J3 with motherboard 20p 20p ATX cable for IDDUPS 6364120A P N CB ATX20P RS Table 4 6 J3 Connector Cables 4 2 3 Battery Connectors CN Label J1 J2 CN Type 7 pin wafer connector 1x7 CN Location See 208H208H208H211HFigure 4 5 CN Pinouts See 209H209H209H212HTable 4 7 This connector is connected to the smart battery ...

Страница 27: ... GROUND 7 GROUND Table 4 7 Battery Connector Pinouts Figure 4 6 Battery Connected 4 2 4 Input Power Connector CN Label CN1 CN Type 4 pin wafer connector 1x4 CN Location See 210H210H210H213HFigure 4 7 CN Pinouts See 211H211H211H214HTable 4 8 The input power connector is connected to power source such as a power adapter or a terminal block ...

Страница 28: ... 1 VIN 2 VIN 3 GROUND 4 GROUND Table 4 8 Input Power Connector Pinouts Use either one of the following cables to connect CN1 with power source Cable for following AC DC adapters FSP0601AD101C 60W UP0451E12P 45W UP0251E12PL 25W P N CB P1LP4 RS Cable for 63000 FSP120AAB RS 120W AC DC adapter P N CB MD4P4 RS ...

Страница 29: ... wafer connector 1x3 CN Location See 212H212H212H215HFigure 4 8 CN Pinouts See 213H213H213H216HTable 4 10 The power module provides power to devices through this output power connector Figure 4 8 Output Power Connector Locations PIN NO DESCRIPTION 1 5V 2 GROUND 3 12V Table 4 10 Output Power Connector Pinouts Use either one of the following cables to connect CN3 or CN4 with HDD ...

Страница 30: ...nnector 1x2 CN Location See 214H214H214H217HFigure 4 9 CN Pinouts See 215H215H215H218HTable 4 12 This connector connects to a power switch to activate or inactivate the power module To prevent the connected Li Polymer smart batteries from losing power please inactivate the power module while not in use To keep the power module always being able to be activated please short pin 1 and pin 2 of the p...

Страница 31: ...onnector 1x3 CN Location See 216H216H216H219HFigure 4 10 CN Pinouts See 217H217H217H220HTable 4 13 This connector enables the IDDUPS series to communicate with the SBC through RS 232 serial port Figure 4 10 RS 232 Cable Connector Location PIN NO DESCRIPTION 1 GROUND 2 TX 3 RX Table 4 13 RS 232 Cable Connector Pinouts Use the following cable to connect JP2 with the serial port of the SBC ...

Страница 32: ...connector 1x5 CN Location See 218H218H218H221HFigure 4 12 CN Pinouts See 219H219H219H222HTable 4 14 This connector provides the main power to the single board computer SBC Figure 4 12 SBC Main Power Connector Location PIN NO DESCRIPTION 1 5V 2 5V 3 GROUND 4 GROUND 5 12V Table 4 14 SBC Main Power Connector Pinouts Use the following cable to connect CN7 with SBC and SATA HDD ...

Страница 33: ... plastic clip and to OPEN a jumper means removing the plastic clip from a jumper Jumper Before the IDDUPS 6364120 636260 is installed in the system the jumper must be set in accordance with the desired configuration The jumper on the IDDUPS 6364120 636260 is listed below 4 3 1 AT ATX Mode Select Jumper CN Label JP1 CN Type 2 pin header 1x2 CN Location See 220H220H220H223HFigure 4 14 CN Pinouts See...

Страница 34: ...IDDUPS Series DC DC Converter Module Page 34 Figure 4 14 AT ATX Mode Select Jumper Location JP1 DESCRIPTION Short AT Open ATX Table 4 15 AT ATX Mode Select Jumper Settings ...

Страница 35: ...IDDUPS Series DC DC Converter Module Page 35 5 Software Application Chapter 5 ...

Страница 36: ...plication Step 1 Use the RS 232 cable to connect the JP2 connector on the IDDUPS series to the serial port of the SBC Please refer to Section 223H223H223H226H4 3 1 for the location of the JP2 connector Step 2 Insert the application CD that comes with IDDUPS series Step 3 Double click the IDDUPS exe icon 224H224H224H227HFigure 5 1 Figure 5 1 IDDUPS Battery Status Monitor Application 5 2 2 Status In...

Страница 37: ...screen as 226H226H226H229HFigure 5 3 Figure 5 3 DC Detection 5 2 2 2 Battery Detection When the smart battery is connected to the IDDUPS series power module the IDDUPS Battery Status Monitor detects it and shows in the screen as 227H227H227H230HFigure 5 4 Two batteries can be connected to the IDDUPS series power module at the same time The second battery information is shown in the Battery B Detec...

Страница 38: ...battery is being charged Standby The battery is fully charged and ready to be used anytime 60 C The battery temperature is above 60 C 60 C The battery temperature is below 60 C 5 2 2 3 Battery Remaining Time The battery remaining time is shown in the top right corner 228H228H228H231HFigure 5 5 of the status screen to indicate the total battery remaining time To view the individual battery time cli...

Страница 39: ... information includes battery type capacity output voltage temperature charging rate discharging rate and battery remaining time 230H230H230H233HFigure 5 6 The values listed are updated per second Figure 5 6 Battery Information 5 2 4 Setting Click on the SETTING tab to select the COM port or enable disable the special event pop up window 231H231H231H234HFigure 5 7 ...

Страница 40: ...35HFigure 5 8 shows the IDDUPS application is communicating with IDDUPS module through COM 1 Figure 5 8 COM Port Status The IDDUPS Battery Status Monitor application will notify users with pop up window if some special events happen such as battery low or temperature over 60 C This function can be enabled or disabled Click Yes to enable or click No to disable 233H233H233H236HFigure 5 9 Figure 5 9 ...

Страница 41: ...ystem log right click the icon in the quick launch toolbar on the desktop as shown in 234H234H234H237HFigure 5 10 and select System Log Figure 5 10 IDDUPS Application Quick Launch Icon After clicking on the System Log a screen pops up 235H235H235H238HFigure 5 11 and displays all events that have happened Figure 5 11 System Log Example ...

Страница 42: ...Converter Module Page 42 5 4 Exit To close the IDDUPS application right click the icon in the quick launch toolbar on the desktop as shown in and select Exit 236H236H236H239HFigure 5 12 Figure 5 12 Exit IDDUPS Application ...

Страница 43: ...IDDUPS Series DC DC Converter Module Page 43 Appendix A A Safety Precautions ...

Страница 44: ...more than 80 In case that separator made of polymer is melted by high temperature the internal short circuit occurs in individual cells and then it causes the generating heat smoke rupture or flame In addition do not use the battery under the heated place more than 80 for same reason 5 Immersion Do not immerse the battery in water or sea water or get it wet If the protection circuit included in th...

Страница 45: ...ake the direct soldering on battery As the insulator is melted by heat or the gas release vent or safety function is broken it caused the generating heat smoke rupture or flame 12 Reverse Charge and Overdischarge Do not reverse polarity and terminals On charging the battery is reverse charged and abnormal chemical reaction occurs And also there may be case that unexpected large current flows on di...

Страница 46: ...n use And it may cause the generating smoke rupture or flaming because of the abnormal chemical reaction in cells 2 Ingestion Keep the battery away from babies Keep the little battery out of the reach of babies in order to avoid troubles by swallowing In case of swallowing the battery see a doctor immediately 3 Charging Time Do not continue to charge battery over specified time If the battery is n...

Страница 47: ...mage to the protection circuit If protection circuit were broken the battery would generate smoke rupture or flame 3 Charging Temperature Range Charging temperature rage is regulated 0 and 40 Do not charge the battery out of recommended temperature range Charging out of recommended range might cause the generating heat or serious damage of battery And also it might cause the deterioration of batte...

Страница 48: ...eep the battery out of the reach of younger children And also pay attention when the battery is taken out from the charger or equipment by little children 9 Leakage If the skin or cloth is smeared with liquid from the battery wash with fresh water It may cause the skin inflammation ...

Страница 49: ...IDDUPS Series DC DC Converter Module Page 49 Appendix B B Hazardous Materials Disclosure ...

Страница 50: ...ges the presences of small quantities of certain materials in the product and is applicable to China RoHS only A label will be placed on each product to indicate the estimated Environmentally Friendly Use Period EFUP This is an estimate of the number of years that these substances would not leak out or undergo abrupt change This product may contain replaceable sub assemblies components which have ...

Страница 51: ...d Circuit Board O O O O O O Metal Fasteners O O O O O O Cable Assembly O O O O O O Fan Assembly O O O O O O Power Supply Assemblies O O O O O O Battery O O O O O O O This toxic or hazardous substance is contained in all of the homogeneous materials for the part is below the limit requirement in SJ T11363 2006 X This toxic or hazardous substance is contained in at least one of the homogeneous mater...

Страница 52: ...限 本产品可能包含有较短的环境友好使用期限的可替换元件 像是电池或灯管 这些 元件将会单独标示出来 有毒有害物质或元素 部件名称 铅 Pb 汞 Hg 镉 Cd 六价铬 CR VI 多溴联苯 PBB 多溴二苯醚 PBDE 壳体 O O O O O O 显示 O O O O O O 印刷电路板 O O O O O O 金属螺帽 O O O O O O 电缆组装 O O O O O O 风扇组装 O O O O O O 电力供应组装 O O O O O O 电池 O O O O O O O 表示该有毒有害物质在该部件所有物质材料中的含量均在 SJ T11363 2006 标准规定的限量要求以下 X 表示该有毒有害物质至少在该部件的某一均质材料中的含量超出 SJ T11363 2006 标准规定的限量要求 ...

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