MAGNUM 620R PUMP OPERATION / MAINTENANCE MANUAL
CONTENTS
CONTENTS
1
INSTALLATION ............................................................................................................ 3
1.1
UNPACKING ...................................................................................................... 3
1.2
UTILITIES / HOOK-UP ....................................................................................... 3
1.3
CHECK MUFFLER OPERATION ....................................................................... 5
1.3.a
Purpose ................................................................................................. 5
1.3.b
Adjustment ............................................................................................. 5
1.4
REMOTE EXHAUST HOOK-UP ........................................................................ 7
2
OPTIONS ...................................................................................................................... 8
2.1
FLUID PORT CONNECTION OPTIONS ............................................................ 8
2.2
FLUID FITTINGS / SURGE SUPPRESSOR HOOK-UP .................................... 8
3
START-UP .................................................................................................................. 10
3.1
PERFORMANCE CHARTS .............................................................................. 10
4
MAINTENANCE .......................................................................................................... 13
4.1
PREVENTIVE MAINTENANCE SCHEDULE ................................................... 13
4.1.a
Preventive Maintenance Record .......................................................... 15
4.2
RECOMMENDED SPARE PARTS ................................................................... 16
4.3
TOOLS .............................................................................................................. 16
4.4
PARTS ILLUSTRATION ................................................................................... 17
4.5
PARTS LIST ..................................................................................................... 18
4.6
CLEAN-UP ........................................................................................................ 18
4.7
DISASSEMBLY ................................................................................................. 18
4.7.a
Body Disassembly ............................................................................... 20
4.7.b
Head Disassembly ............................................................................... 20
4.7.c
Master Head Disassembly ................................................................... 20
4.7.d
Pump Cleaning .................................................................................... 20
4.8
ASSEMBLY ....................................................................................................... 20
4.8.a
Master Head Assembly ........................................................................ 20
4.8.b
Pump Assembly ................................................................................... 22
4.8.c
Final Assembly .................................................................................... 23
4.9
TESTING .......................................................................................................... 25
5
TROUBLESHOOTING ............................................................................................... 26
6
WARRANTY ............................................................................................................... 27
7
CONTACT INFORMATION ........................................................................................ 28
7.1
GENERAL CONTACT INFORMATION ............................................................ 28
7.2
TECHNICAL SUPPORT ................................................................................... 28
7.3
REGIONAL REPRESENTATIVES ................................................................... 28