background image

21

Rotating the Head

The head can be rotated by removing the four screws from the 

corners of the head and reinstalling the head in the desired 

orientation. However, when changing the mounting direction of the 

head after wiring, turn the manual lock release to the “UNLOCK” 

position using the enclosed manual lock release key first. When 

reinstalling the head, make sure that no foreign object enters 

the interlock switch. Tighten the screws tightly, without leaving a 

space between the head and body, otherwise the interlock switch 

may malfunction.

(Recommended tightening torque: 0.9 to 1.1 N·m)

Factory Setting

Head can be rotated

Head Removal Detection Function

 

Solenoid locks interlock switches are not equipped with the head 

removal detection function.

 

The head removal detection function is available only on spring 

lock interlock switches with circuits VB, VD, and DD having two 

or more lock monitor circuits. Removing the head will result in 

disparity (41-42: OFF, 51-52: ON). Note that this function cannot 

be detected with other models.

 

Only the lock monitor circuit 41-42 turns off (open) when the 

head is removed, such as when the head is rotated. The other 

monitor circuit 51-52 turns ON (close). Be sure to connect the 

lock monitor circuit (41-42) to a safety circuit.

Spring Loaded Actuator

 

When using the actuator, be careful of protruding ends.

 

Regardless of door types, do not use the HS9Z-BA5 actuator as 

a door lock or a door stop.

 

When an operator enters the hazardous zone, take safety 

measures such as using a HS9Z-PH5 padlock hasp so that the 

operator is not trapped inside and the machine cannot start by 

mistake.

 

Use the actuator only on sliding 

doors. Do not use on hinged doors.

 

As shown in the figure on the right, 

do not insert the sliding actuator from 

below. The actuator may fall out due 

to shocks.

 

The HS9Z-BA5 actuator can only be 

used for HS5L interlock switches. Do 

not use the HS9Z-BA5 actuator for 

other products.

 

Do not modify or disassemble the 

actuator.

Installation (when installation reference is 0.8mm)

 

The actuator protrudes out when the actuator is not inserted 

(door is open) as shown in 1. in the drawing.

 

The mounting reference position can be set to 0.8mm when the 

actuator is fully inserted and the actuator protrudes up to the 

0.8mm line.

Adjustment

Adjustment Procedure

1. Make a hole at A or C.
2. Fasten temporarily with screws, and check the actuator 

position.

3. Make a hole at B and fix the actuator using a screw or a rivet.

 

3.3mm line 

The mounting reference position is where the door is fully closed, 

and there is a 0.8mm space between the safety switch and 

HS9Z-BA5, but can be adjusted up to the 3.3mm line. 

The actuator is most securely locked when the mounting 

reference position is at the 0.8mm line. However, adjust between 

0.8 to 3.3mm if the safety switch is mounted on a door where the 

space might become smaller.

 

Lock limit line

 

When a door opens by bouncing, if the 

lock limit line is outside of the edge of the 

interlock switch, the force of the bounce 

may be too large so that the door may not 

lock.

Safety Precautions

 

The maximum gap of the door that can be locked is 16mm. 

(When mounting reference is a the 0.8mm line)

 

If the safety distance and minimum gap does not satisfy the 

requirements of ISO13857, make the gap smaller by overlapping 

the doors or by providing sufficient distance from the hazardous 

source.

 

The operating characteristics may change when the actuator is 

used with the HS5L. Check the operating characteristics before 

use.

      

40.2mm

Approx. 10.1mm

Approx. 20.4mm Door open contact ON

Approx. 18.4mm Door close contact OFF

Insert
Pull out

Maximum gap  16mm

Approx.16mm Locking position

When the mounting reference is at the 0.8mm line:

Normal door

closing position

Door close contact ON/
Door open contact OFF
Locking position

Lockable range

Characteristic Diagram (Reference)

 Bounce can be tolerated to approximately 16mm.

Actuator

1. Removed

2. When fully inserted

     

(the door is completely shut)

3. Bounce (door gap)

Bounce tolerance

(Within the 

lockable range)

16mm

A

Mounting

reference

0.8mm

HS9Z-BA5

0.8mm line

0.8mm line

Align with the

0.8mm line

Interlock

switch

Lock limit line

Detail view of A

· Drawing of interlock switch and HS9Z-BA5 

when the actuator is fully inserted

(when the door is completely shut)

Interlock switch

Interlock switch

A

B

 C

3.3mm line

0.8mm

line

Lock limit

line

HS5L Interlock Switches with Solenoid

Instructions

2-Contact

4-Contact

Actuator

Dimensions / Instructions

Содержание HS5L Series

Страница 1: ...Protecting workers on site S A F E T Y S W I T C H Interlock Switches with Solenoid HS5L 2 Contact 4 Contact ...

Страница 2: ...dvantages Advantages S a f e t y S w i t c h Interlock switches usually have more contacts than needed Many interlock switches on the market have 4 or 6 contacts These interlock switches are used as they are even though that many contacts are not used Enhance product value and take the lead from your competitors by introducing a safe machine that complies with international standards Product compl...

Страница 3: ...g Squeezing Cutting Grinding Mixing Rotating Applications Ideal as a safety measure for use on machines that do not shut down immediately or maintain high temperatures k switches with solenoid red safety level while atures 3 ...

Страница 4: ...119 2013 and GS ET 19 Two types of unlocking buttons to suit various applications Rear unlocking button Approx 13 shorter Compared with IDEC products 127 145 7 HS5L Conventional Model HS5E Rear unlocking button Rear lock release kit for frames Size is reduced by 13 from conventional models Mounts on small doors and aluminum frames of machines Compact design with 2 and 4 contacts reduce installatio...

Страница 5: ...ng clamp terminals Spring clamp terminals offer excellent vibration resistance preventing wires from loosening No need for additional tightening Energy saving Solenoid energy consumption 200mA Reduced by 25 from conventional HS5E series Actuator unlocked Head removed OFF ON OFF ON OFF ON Note Head removal detection function is not a direct opening action mechanism 266mA 200mA Actuator locked Actua...

Страница 6: ... ideal for use on rattling doors Plug actuators ideal for use on heavily rattling doors Movable actuators ideal for use on hinged doors Sliding actuators for easy installation Actuators ideal for use on bouncing doors also available Lock 16 1 Insert Does not lock 1 Insert 16 4 6 Conventional model Wide variety of actuators S a f e t y S w i t c h Right angle Actuator with rubber bushing Straight A...

Страница 7: ...A A52A A53 55 SH5 SH5L 24 5mm min Actuator HS9Z BA5 Direct Opening Force 120N min Actuator Retention Force Note Fzh 1400N min GS ET 19 However Fzh 500N min when HS9Z A55 is used Operating Frequency 900 operations per hour Mechanical Durability 2 000 000 times min Operation frequency 900 times hour actuator insert remove solenoid operation 100 000 times min when HS9Z SH5 SH5L actuator insert remove...

Страница 8: ...onitor Actuator inserted Lock Monitor Solenoid OFF HS5L XD4 Monitor Circuit door closed 11 12 Monitor Circuit locked 41 42 HS5L XH4 Monitor Circuit locked 41 42 Monitor Circuit locked 51 52 Solenoid Power A1 A2 common to all types OFF de energized ON energized ON energized OFF de energized The contact configuration shows the status when the actuator is inserted and the switch is locked Monitor Cir...

Страница 9: ... not energize the solenoid for a long period of time while the door is open or while the door is unlocked manually Note 3 Circuit codes XF and XG do not have signals to notify whether the switch is locked or unlocked A different method should be used to check the lock status The contact configuration shows the status when the actuator is inserted and the switch is locked Monitor Circuit Sends moni...

Страница 10: ...its 1000m s2 100G Vibration Resistance Operating extremes 10 to 55Hz amplitude 0 35 min Damage limits 30Hz amplitude 1 5mm min Actuator Operating Speed 0 05 to 1 0m s Direct Opening Travel 11 0mm min Actuator HS9Z A51 A5P 12 0mm min Actuator HS9Z A52 A51A A52A A53 A55 SH5 SH5L 24 5mm min Actuator HS9Z BA5 Direct Opening Force 120N min Actuator Retention Force Note Fzh 1400N min GS ET 19 However Fz...

Страница 11: ...it with marking Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit 34 33 22 21 31 32 22 21 22 21 11 12 12 11 11 12 12 21 11 22 12 23 11 24 23 24 52 51 42 41 41 42 42 41 53 54 41 42 53 54 41 42 A2 A1 Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circ...

Страница 12: ... interlock switch and must be ordered separately 4 Contact Dual Safety Circuit Spring Lock Package Quantity 1 Circuit Code Contact Configuration Gland Port Size Spring lock Part No DD A1 A2 Main Circuit 11 12 42 41 21 Main Circuit 52 51 22 Door Monitor Actuator inserted Lock Monitor Solenoid OFF Main Circuit 1NC 1NC 1NC 1NC M20 HS5L DD44M G The contact configuration shows the status when the actua...

Страница 13: ...door lock unlock status lock monitor For safety circuit input connect to the monitor circuit with marking Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit Monitor Circuit 53 41 52 51 42 41 41 42 42 41 53 54 41 42 54 42 12 23 ...

Страница 14: ... door open 23 24 Monitor Circuit locked 41 42 Monitor Circuit locked 51 52 HS5L VC7Y Monitor Circuit door closed 11 12 Monitor Circuit door closed 21 22 Monitor Circuit locked 41 42 Monitor Circuit unlocked 53 54 HS5L VD7Y Monitor Circuit door closed 11 12 Monitor Circuit door closed 21 22 Monitor Circuit locked 41 42 Monitor Circuit locked 51 52 HS5L VF7Y Monitor Circuit door closed 11 12 Monitor...

Страница 15: ...t 11 42 Main Circuit 21 52 Solenoid Power A1 A2 all model OFF de energized ON energized ON energized OFF de energized Note 1 Actuator can be unlocked manually for confirming the door movement before wiring and energizing and also for emergency situation such as power failure Note 2 When the operator is confined in a hazardous zone the actuator can be unlocked manually by pressing the rear unlockin...

Страница 16: ...Mounting Hole Layout Straight Right angle Straight with Rubber Bushings HS9Z A51A 30 7 3 43 8 15 3 15 2 ø4 3 2 12 0 8 20 0 8 2 ø10 2 ø9 When mounted 5 Washer supplied Rubber Bushing Note Actuator Stop supplied with the actuator The mounting center distance is set to 12 mm at the factory When a 20mm distance is required adjust the distance by moving the rubber bushing sideways The actuator has flex...

Страница 17: ...switch because the height of the actuator will be 5mm lower than the interlock switch adjustment is required by the customer 0 8 Mounting tolerance range 0 8 2 5 0 5 0 5 Height adjustment 86 5 36 2 47 20 to 22 A B C 57 Actuator SUS Thickness 2 5 Mounting tolerance range Fasten at least four parts either A or C and B in the drawing on the right with mounting screws Always fasten B to prevent moveme...

Страница 18: ... Quantity Remarks Rear Unlocking Button Kit Note HS9Z FL53 1 Panel Thickness X HS9Z FL54 1 HS9Z FL55 1 Note See table below when selecting rear unlocking button kit Part No Panel Thickness X HS5L Interlock Switch Rear Unlocking Button Kit When mounting HS5L L directly HS9Z FL53 23 X 33 HS9Z FL54 33 X 43 HS9Z FL55 43 X 53 ø22 to 30 Rear Unlocking Button Hole Note 16 to 30 33 25 5 60 5 M5 Screw Butt...

Страница 19: ...asures below Mounting out of reach Physical obstruction or shielding Mounting in hidden position Integration of defeat monitoring by means of status monitoring cyclic testing Do not use the interlock switch as a door stop Install a mechanical door stop at the end of the door to protect the interlock switch against excessive force Do not apply excessive shock to the interlock switch when opening or...

Страница 20: ...justable vertical Actuator When the center of the hinged door is used as the reference for the interlock switch contact surface 50mm When the center of the hinged door is used as the reference for the actuator mounting surface 80mm Angle adjustment screw recommeded tightening torque 0 8N m 50mm 36 2 38 80mm 56 5 68 Door Hinge Door Hinge Interlock Switch Mounting Hole Interlock Switch Mounting Hole...

Страница 21: ...wing The mounting reference position can be set to 0 8mm when the actuator is fully inserted and the actuator protrudes up to the 0 8mm line Adjustment Adjustment Procedure 1 Make a hole at A or C 2 Fasten temporarily with screws and check the actuator position 3 Make a hole at B and fix the actuator using a screw or a rivet 3 3mm line The mounting reference position is where the door is fully clo...

Страница 22: ...to the connecting rod Insert the pin into the hole in the push rod using pliers 3 Pull the connecting rod from the hole in the mounting frame and turn the button operating pin to the horizontal position Correct Incorrect Connecting Rod Orientation Pull Connecting Rod Safety Precautions Ensure that the connecting rod is pulled out completely and it is horizontal to the interlock switch otherwise th...

Страница 23: ...mple VF 03 Nihon Flex Conduit Port Size Plastic Cable Gland Metal Cable Gland M20 ST M20X1 5 Manufacturer LAPP Distributor K MECS ALS EC20 Nihon Flex Different cable glands are used depending on the cable sheath outside diameter When purchasing a cable gland confirm that the cable gland is applicable to the cable sheath outside diameter When using ST M20X1 5 use with gasket below GPM20 Manufacture...

Страница 24: ...switches to connect the door monitor circuit 11 12 21 22 in series with the lock monitor circuit 41 42 51 52 for safety circuit input For example when wiring 12 and 41 11 42 A1 A2 21 52 11 42 A1 A2 21 52 Screwdriver port Insert the jumper into the wiring port 12 41 connected using jumper 1 As shown in the figure on the left above insert a screwdriver in the screwdriver ports 2 Insert the jumper co...

Отзывы: