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IDEAL Esprit eco 20, Руководство по установке и обслуживанию, Страница: 58 / 72

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Esprit eco

 - 

Installation and Servicing

Содержание Esprit eco 20

Страница 1: ...rm to the safety and performance specification that we require Do not use reconditioned or copy parts that have not been clearly authorised by Ideal For the very latest copy of literature for specific...

Страница 2: ...2 Esprit eco Installation and Servicing...

Страница 3: ...b back to required setting The boiler will repeat the ignition sequence if a heat demand is present Notes for the installer Page 12 Water Treatment Addition of Adey Professional Heating Solutions Page...

Страница 4: ...lue Terminal Diameter mm in 100 4 Average Flue Temp Mass Flow Rate DHW 63o C 11g s 68o C 13g s Maximum Working Pressure Sealed Systems bar lb in2 2 5 36 3 Maximum Domestic Hot Water Inlet Pressure bar...

Страница 5: ...e Heat input to be calculated For assistance see Technical Helpline on the back page Page Burner operating pressure n a Central heating flow temp measure and record Central heating return temp measure...

Страница 6: ...erature rise 30 12 4 l min at 35 o C temperature rise The DHW draw off rate specified above is the nominal that the boiler flow regulator will give Due to system variations and seasonal temperature fl...

Страница 7: ...Any direct connection of a control device not approved by Ideal Boilers could invalidate the certification and the normal appliance warranty It could also infringe the Gas Safety Regulations and the...

Страница 8: ...above or alongside an opening window air vent or other ventilation opening 300mm 12 2 Below guttering drain pipes or soil pipes 25mm 1 BS5440 1 2008 75mm 3 3 Below eaves 25mm 1 BS5440 1 2008 200mm 8...

Страница 9: ...ver a living dining area or hallway having a heating requirement of at least 10 of the minimum boiler heat output should be achieved using a room thermostat whilst other rooms are individually control...

Страница 10: ...e building where wall thicknesses do not exceed 600mm 24 Where the space into which the boiler is going to be installed is less than the length of flue required the flue must be fitted from the outsid...

Страница 11: ...e boiler Guidance on vessel sizing is given in Frame 2 5 Filling The system may be filled by the following method Where the mains pressure is excessive a pressure reducing valve must be used to facili...

Страница 12: ...lly softened water however is not permitted Ideal Boilers recommend the use of Fernox Quantomat Sentinel Combiguard Calmag CalPhos I scale reducing devices or Scalemaster Inline Scale Inhibitor brande...

Страница 13: ...COVER 223 FLUE MANIFOLD 224 FLUE MANIFOLD TOP 227 CLAMP RETAINING FLUE TURRET 228 HOSE CONDENSATE INTERNAL 229 SIPHON TRAP 231 CONDENSATE OUTLET CONNECTION 302 PRIMARY PCB 303 CUI BOARD 306 ELECTRODE...

Страница 14: ...telescopic flue assembly for rear or side flue outlet in Pack B is suppled as a separate order Unpack and check the contents Pack A Contents A Boiler B Hardware Bag C Wall Mounting Plate D These Insta...

Страница 15: ...rminal B Flue Turret C Rubber Terminal Wall Seal D Screw E Sealing Tape Pack B Contents Non Telescopic A Flue Terminal B Flue Turret C Rubber Terminal Wall Seal D Cutting Aid Note This flue system inc...

Страница 16: ...e cutting operation masonry falling outside of the building does not cause damage or personal injury 1 Cut the flue hole preferably with a 5 core boring tool ensuring that the hole is square to the wa...

Страница 17: ...to the installation instructions provided with them The TURRET supplied in the B Pack has an upper combustion sample point with a screw cap seal and a lower air sample point with an air stopper seal E...

Страница 18: ...ue B Pack Horizontal Flue Terminal 1000mm long B Pack Telescopic Horizontal Flue Terminal 1000mm long B Pack Telescopic Cut 75mm Minimum Maximum Minimum Maximum Minimum Maximum Minimum Maximum B Pack...

Страница 19: ...e outlet terminal is upper most 4 Drill a 3 5mm hole through one of the 2 outer side holes in the outer flue section into the inserted outer flue as shown Take care not to pierce the inner plastic flu...

Страница 20: ...nd the outer wall seal will have been dislodged from its mounting and will need to be refitted 7 Ensure the seam and the outlet terminal are at the top and fitted as shown Note If less than 50 of the...

Страница 21: ...st be made This is achieved by using either Flat roof weather collar or Universal weather collar Accessories Flue Duct Extension Kits are available for flue lengths extending beyond 1m These packs con...

Страница 22: ...d cause a nuisance should be avoided Minimum dimensions are shown below rf8392 Terminal Position Minimum Dimension Directly below an opening air brick windows etc 300 mm Below plastic painted gutters...

Страница 23: ...rdance with the in the instructions provided with the vertical connector kit 3 Secure the vertical connector by applying downward pressure on the connector 4 Position the clamp on the top face of the...

Страница 24: ...fig 3 External Drain Connections The use of an externally run condensate drainage pipe should only be considered after exhausting all internal termination options as described previously An external s...

Страница 25: ...um connection height up to 3 storeys Soil vent stack 450 Boiler with 75mm sealed condensate trap Min 19mm Internal pipe Min 30mm Internal pipe Water weather proof insulation 75 Boilers without 75mm se...

Страница 26: ...when connecting to the safety valve drain pipe to facilitate replacement of the safety valve if required The discharge pipe should be positioned so that the discharge of water or steam cannot create a...

Страница 27: ...L N FROST STAT OPTIONAL ROOM STAT TIMER Room Stat Optional Frost Stat Earths are not shown for clarity but must never be omitted 24 electrical connections Wiring should be 3 core PVC insulated cable...

Страница 28: ...ater pressure Switch PCB Flow Thermistor Return Thermistor Earth y g br b bk bk b b br y g Service Connector blue black brown red pink yellow white yellow green grey orange violet b bk br r p y w y g...

Страница 29: ...andle Blue Handle 3G9927 CH Flow DHW Outlet Gas Supply CH Return DHW Inlet Gas Pressure Test Point ATTENTION IT IS A CONDITION OF THE MANUFACTURERS WARRANTY THAT THE BENCHMARK COMMISSIONING CHECKLIST...

Страница 30: ...EN 7 Slacken the screw in the inlet pressure test point J and connect a gas pressure gauge via a flexible tube 8 Switch electricity supply ON check mechanical timer is in Permanently On position Note...

Страница 31: ...that water flows freely from them The display should read then when the burner lights 2 Close all taps except the furthest one from the boiler and check that the boiler is firing at maximum rate This...

Страница 32: ...nd the use and adjustment of all system controls should be fully explained to the householder to ensure the greatest possible fuel economy consistent with the household requirements of both heating an...

Страница 33: ...are covered more fully in Frames 35 40 and must be carried out in sequence Important 6 After completing the servicing or exchange of components always test for gas tightness 7 When work is complete t...

Страница 34: ...sealing gasket and replace if necessary 1 2 3 5 Injector REMOVAL 1 Lift the lower front panel access panel 2 Unscrew the two fixing screws close the access panel to retain the two screws and hinge th...

Страница 35: ...a ceramic plaque construction Care must be taken to ensure that the burner is not placed down upon its face as this may cause damage to the ceramic 6 Brush off any deposits that may be on the ceramic...

Страница 36: ...rode 7 Check that the ignition and detection gaps are correct Refer to Frames 44 45 1 Ignition Electrode Earth Wire Flame Detection Reassemble the boiler in the following order 1 Ensure that the conde...

Страница 37: ...OPERATED without THE FRONT PANEL FITTED 41 fan replacement 1 Refer to Frame 40 2 Disconnect the electrical leads from the fan 3 Undo the gas pipe union connection to the injector housing 4 Remove the...

Страница 38: ...ring that the new gas seal supplied is located correctly in the injector housing 10 Check operation of the boiler Refer to Frames 29 30 2 4 3 6 43 burner REPLACEMENT 5 5 1 See Frame 40 2 Refer to Fram...

Страница 39: ...ck dimensions as shown 8 Reassemble in reverse order 9 Check the operation of the boiler Refer to Frames 29 30 Ignition Electrode 3mm Straight edge Spark Gap 3 5mm 45 flame detection electrode replace...

Страница 40: ...0 Spark Generator 3 3 2 2 4 47 gas control valve replacement 1 Refer to Frame 40 2 Unplug the electrical lead connection from the gas control valve and disconnect the earth wire 3 Undo the union nut o...

Страница 41: ...ve all the way out this may cause the spindle to become detached from the body If this occurs simply screw back into the body so the cycle can continue driving fully in before going to mid position e...

Страница 42: ...lead connections to the PCB including the ribbon cable 6 Spring out the two side retaining clips and pull the PCB upwards to clear the retaining posts 7 Take the new Primary PCB and attach the approp...

Страница 43: ...rames 29 30 51 User control PCB replacement 3 Potentiometer spindle Control Knobs to be in vertical position PCB 4 1 Refer to Frame 40 2 Swing the boiler lower front panel into the service position Re...

Страница 44: ...se tap close the drain valve and open all system isolating valves re pressurise as appropriate 5 Check operation of the boiler Refer to Frames 29 30 CENTRAL HEATING CIRCUIT 1 Refer to Frame 40 2 Close...

Страница 45: ...nsuring the retaining clip is correctly fitted and the pipe compression fitting retightened 9 Refill the boiler Check operation of the boiler Refer to Frames 29 30 57 Pump automatic air vent replaceme...

Страница 46: ...eturn connection situated beneath the boiler 14 Remove the three torx head screws fixing the return manifold to the boiler sheet steel base 15 Lift the manifold assembly and remove from boiler 16 Twis...

Страница 47: ...f the two electrical connections 4 Using a suitable tool pull out the metal retaining clip 5 Carefully withdraw the pressure switch 6 Fit the new pressure switch and re assemble in reverse order 7 Ref...

Страница 48: ...Frame 41 4 Remove burner and place on one side Refer to Frame 43 5 Remove the ignition and detection electrodes Refer to Frames 44 45 6 Remove the spark generator Refer to Frame 46 7 Remove the gas va...

Страница 49: ...o Frame 40 2 Remove the charge point cover 3 Recharge the tank pressure to 0 75 bar 4 Re assemble in reverse order 5 Check operation of the boiler Refer to Frames 29 30 REPLACEMENT 6 Refer to Frame 40...

Страница 50: ...ult no yes Is 215Vdc supply available at the Gas Valve See note yes Check spark generator and associated harness for continuity and visual condition Refer to Frame 46 Are these functioning correctly y...

Страница 51: ...ted to the electrode YES Replace Flame Detection Electrode yes NO Check routing and integrity of internal boiler wiring RESET PROCEDURE To reset boiler turn mode knob to reset position and immediately...

Страница 52: ...tinuity visual condition and position Refer to Frame 44 Are these functioning correctly yes Check siphon and condensate drain pipe work for blockage and rectify if necessary Boiler now working OK Chec...

Страница 53: ...rmistor value correct Is there continuity between the PCB and the Thermistor Fit a new Thermistor no Check and replace wiring as necessary 76 aLTERNATING F AND 5 Return Thermistor Fault YES NO YES Rep...

Страница 54: ...iler securely inserted into the slot at the front left of the PCB identified by the label on the BCC yes no Securely insert the correct BCC for the boiler into the PCB and after switching power on and...

Страница 55: ...d setting 82 nO ch oPERATION BUT hw WORKS ok Is the mode knob in the Winter position yes no Move the mode knob to the Winter position Are the Timer and the Room Thermostat switched on yes no Switch th...

Страница 56: ...cable no Does the display show d when a tap is on no yes Are the flow rates correct as per Frame 2 Is the wiring between the PCB and the diverter valve actuator connected yes yes Check diverter head...

Страница 57: ...sed by Ideal Failure to do so could affect safety or performance of this appliance Comprehensive spares parts information and details of approved Ideal Parts Distributors are available on www idealpar...

Страница 58: ...58 Esprit eco Installation and Servicing...

Страница 59: ...data fields on the commissioning checklist completed in full To instigate the boiler guarantee the boiler needs to be registered with the manufacturer within one month of the installation To maintain...

Страница 60: ...priate Building Regulations and then handed to the customer to keep for future reference GAS BOILER SYSTEM COMMISSIONING CHECKLIST CONTROLS Programmable room thermostat Optimum start control Combinati...

Страница 61: ...larly and that the appropriate Service Interval Record is completed Service Provider SERVICE RECORD SERVICE 01 AND Where Possible AND Signature SERVICE 02 AND Where Possible AND Signature SERVICE 03 A...

Страница 62: ...owed e g Gas Safe Register Technical Bulletin TB 008 where chimney flues are in voids The ECGA should be of the correct type as specified by BS 7967 Prior to its use the ECGA should have been maintain...

Страница 63: ...assembled fixed and supported as per instructions Check that flue and flue terminal are not obstructed Check that no seals e g Those on flue extensions have been displaced during installation Rectify...

Страница 64: ...Ideal Technical Training Centre offers a series of first class training courses for domestic commercial and industrial heating installers engineers and system specifiers For details of courses please...

Страница 65: ...reverse of book When replacing any part on this appliance use only spare parts that you can be assured conform to the safety and performance specification that we require Do not use reconditioned or c...

Страница 66: ...gistered Engineer in accordance with the above regulations In IE the installation must be carried out by a Registered Gas Installer RGII and installed in accordance with the current edition of I S 813...

Страница 67: ...the system then the CH Temperature Control C becomes a method of controlling room temperature Turn the knob clockwise to increase room temperature and anti clockwise to decrease room temperature Once...

Страница 68: ...o be made before it fully defrosts Warm water can also be poured onto the pipe from a watering can or similar DO NOT use boiling water 3 Caution when using warm water as this may freeze and cause othe...

Страница 69: ...Note The segment dial can be turned when the time controller is operating In case of power failure re adjust the time controller to the correct time of day turning the dial in a clockwise direction Pe...

Страница 70: ...boiler operate and provide central heating Check the time settings on the programmer are as you require and adjust if necessary Check the timer is in an ON position and the room thermostat is turned u...

Страница 71: ...call for central heating but the appliance has reached the desired temperature set on the boiler The boiler has a call for hot water but the appliance has reached the desired temperature set on the b...

Страница 72: ...LER DESCRIPTION Low Water Pressure ACTION Check system pressure is between 1 1 5bar on the pressure gauge If the boiler fails to operate then please contact Ideal Boilers if under warranty or alternat...

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