Classic
FF
-
Installation & Servicing
31
SERVICING
1.
Refer to Frame 54.
2.
Remove the fixing screws and swing the
control box down into the servicing
position.
3.
Pull off the terminal connections from
back of programmer.
4.
Compress the lugs at each side of the
programmer and withdraw it from the
control panel.
5.
Fit the new programmer in reverse order.
6.
Set the programmer to the desired
programme and check the operation of
the boiler.
68 PROGRAMMER REPLACEMENT (IF FITTED)
67 CASING SEAL REPLACEMENT
7.
Remove the thermostat sensors from the pockets on the heat
exchanger by removing the M3 screws and plates.
8.
Slacken 3 turns only the 4 heat exchanger / inter-panel
retaining screws.
9.
Lift the heat exchanger / inter-panel assembly upward and
forward to disengage key hole fixings. Pull the assembly
downwards to clear the water pipes from the back panel.
10.
Remove the 2 rubber sealing grommets from the top of the
back panel to facilitate fitting the new assembly.
11.
Fit the new heat exchanger assembly, complete with water
pipes, and hang it on the key hole slots and screws. Retighten
the screws.
12.
Replace the 2 rubber sealing grommets.
13.
Re-assemble in reverse order.
14.
Remake all water connections, ensuring that the compression
fittings (if used) are correctly refitted.
15.
Fully test all functions, including water and gas soundness.
66 HEAT EXCHANGER REPLACEMENT
Note.
Refer to Frame 5 (Boiler assembly - Exploded view) for
illustration of the procedure detailed below.
1.
Refer to Frame 54.
2.
Remove the burner / air box assembly. Refer to Frame 49.
3.
Drain the system.
4.
Disconnect the water connections. If compression fittings
are used then cut the pipes both above and below the fittings
in order to allow the heat exchanger assembly to be removed.
Remove the heat exchanger drain plug and drain the residual
water into a suitable receptacle.
5.
Remove the fan / collector hood assembly.
Refer to Frame 50.
6.
Remove the combustion chamber by unscrewing the 4 tie
rods.
1.
Refer to Frame 54.
2.
Remove the old seal from the casing surround and
thoroughly clean the casing surfaces.
3.
Fit the new self adhesive seals.
4.
Replace the boiler casing.
Note.
Model FF 2 100 does not have air deflector baffles fitted to
jacket bottom.
SER
VICING
