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SECTION 7 REPLACEABLE PARTS AND REPAIRS

LifeCare PCA

7 - 2

Technical Service Manual

7.2.1

REQUIRED

 

TOOLS

 

AND

 

MATERIALS

The following tools and materials, or equivalents, are required for the adjustment
procedures in this section. In addition, the beginning of each procedure lists tools
and materials recommended for that specific procedure.

7.2.2

SEPARATING

 

THE

 

FRONT

 

AND

 

REAR

 

ENCLOSURES

The front and rear enclosures must be separated before performing any adjustment
procedure.

The recommended tool for this procedure is a No. 2 Phillips screwdriver.

To separate the front and rear enclosures, see 

Figure 7-1 

and 

Figure 7-4

, and proceed

as follows:

1. Disconnect the infuser from AC power.

2. Place the infuser face down on a soft surface with the security door open

approximately 270 degrees.

3. Using the Phillips screwdriver, remove the 6-32 screw that attaches the battery door

to the rear of the infuser, and remove the door 

(see Figure 7-4)

.

4. Disconnect the AC power cord by grasping the plug. Do not pull on the power cord.

5. Separate the battery connector assembly from the battery and remove the battery.

6. Using the Phillips screwdriver, remove the 6-32 screws from each corner of the rear

enclosure.

7. Raise the rear enclosure approximately 40 degrees.

8. Disconnect connector P3 from the I/O PWA and connectors P9, P14, and P17 from

the MCU PWA.

9. Remove the rear enclosure assembly.

- Set of standard and metric nutdrivers

- Set of Phillips™ screwdrivers

- X-acto™  knife

- Digital pressure meter

(Fluke Biomedical DPM3)

- Red GLPT insulating varnish

- Water-filled syringe

- LifeCare PCA vial

- Three-way stopcock

- LifeCare PCA IV administration set 

(List No. 14277)

- Grease (Braycote™ 804)

- Isopropyl  alcohol

- Lint-free cloth

- Cotton swabs

- Small brush

Содержание LifeCare PCA

Страница 1: ...600 N Field Drive Lake Forest Illinois 60045 USA 430 97357 004 A 2018 06 Technical Service Manual Compatible with ICU Medical MedNet For use with list number 20837 04 and list number 20709 04 upgrade...

Страница 2: ...LifeCare PCA Technical Service Manual This page intentionally left blank...

Страница 3: ...ed cleaning and disinfecting instructions throughout the manual Updated contact information throughout the manual Clarified references to the lithium coin cell battery throughout the manual Updated re...

Страница 4: ...CHANGE HISTORY Technical Service Manual ii LifeCare PCA This page intentionally left blank...

Страница 5: ...ING MANUAL 3 1 Section 4 INFORMATION FOR LEGACY LIFECARE PCA INFUSERS UPGRADED WITH 7 X SOFTWARE 4 1 4 1 IEC 60601 1 COMPLIANCE 4 2 4 2 IEC 60601 1 2 COMPLIANCE 4 2 4 3 FLUID INGRESS PROTECTION RATING...

Страница 6: ...N 5 21 5 5 3 AC POWER CORD INSPECTION AND TEST 5 23 5 5 4 FRONT ENCLOSURE REAR ENCLOSURE CRADLE ASSEMBLY AND SECURITY DOOR INSPECTION AND TEST 5 25 5 5 5 RUBBER FOOT PAD INSPECTION 5 27 5 5 6 POLE CLA...

Страница 7: ...4 CRADLE ASSEMBLY REPLACEMENT 7 15 7 3 8 5 MECHANISM LEVER ARM REPLACEMENT 7 16 7 3 8 6 DOOR LATCH ASSEMBLY REPLACEMENT 7 17 7 3 8 7 DOOR LOCK ASSEMBLY REPLACEMENT 7 18 7 3 8 8 HANDLE GASKET AND ENCLO...

Страница 8: ...CONTENTS LifeCare PCA vi Technical Service Manual Section 9 DRAWINGS 9 1 Appendix A 1...

Страница 9: ...1 Figure 5 15 Barcode Reader Assembly 5 33 Figure 5 16 Vial Injector Position for Stuck Injector Switch Pin Test 5 36 Figure 5 17 LifeCare PCA Self Test Screens 5 37 Figure 5 18 Ethernet Connectivity...

Страница 10: ...Measurements 5 42 Table 6 1 Operational Alarm Messages 6 3 Table 6 2 Error Codes Requiring Technical Service 6 6 Table 6 3 Troubleshooting with the PVT 6 12 Table 9 1 Illustrated Parts Breakdown 9 1...

Страница 11: ...ol 802 11 a b g ICU Medical MedNet networked application software allows a facility to customize and download a Drug Library for use with the infusion system Before using the software see the ICU Medi...

Страница 12: ...ons listed in Table 1 1 are used throughout this manual Throughout this manual warnings cautions and notes are used to emphasize important information as follows Note A note highlights information tha...

Страница 13: ...ons used in this manual are as follows A Ampere AC Alternating current ADC Analog to digital converter BCR Barcode reader CE Connectivity engine CMOS Complementary metal oxide semiconductor CPU Centra...

Страница 14: ...nt controlled analgesia PCL Power control logic psi Pounds per square inch PVT Performance verification test PWA Printed wiring assembly RAM Random access memory ROM Read only memory RTC Real time clo...

Страница 15: ...nvironment set the device so that it is temporarily not delivering fluid Disappearance of the abnormality indicates that it was probably caused by electronic noise generated by the infuser Proper setu...

Страница 16: ...INSTALLATION Accessory equipment connected to the analog and digital interfaces must be certified according to the respective IEC standards e g IEC 60601 1 for medical equipment If in doubt contact I...

Страница 17: ...rade 120 VAC 50 60 Hz receptacle Verify the AC plug indicator on the front panel is illuminated Note If the quality of earth grounding source is in doubt use battery power Note When the AC plug indica...

Страница 18: ...lect SETTINGS on this screen to view the Select Setting to Change menu and press the TIME DATE softkey The screen displays WARNING CHANGING THE DATE OR TIME WILL CLEAR ALL TOTALS 4 Press the CONTINUE...

Страница 19: ...E 6 After the power up RAM test is completed the infuser displays the Biomed Mode Main Menu screen Press the MAINTENANCE softkey 7 Press the SET VOLUME softkey WARNING CHECK THAT THE ALARM VOLUME LEVE...

Страница 20: ...ning instructions in Section 5 2 3 through Section 5 2 11 1 11 SUSPECTED CYBERSECURITY EVENT OR THREAT The section contains information on the recommended procedure upon detecting a suspected cybersec...

Страница 21: ...s Warranty product returned to ICU Medical must be properly packaged and sent freight prepaid The foregoing warranty shall be void in the event the product has been misused damaged altered or used oth...

Страница 22: ...SECTION 2 WARRANTY LifeCare PCA 2 2 Technical Service Manual This page intentionally left blank...

Страница 23: ...1 LifeCare PCA Section 3 SYSTEM OPERATING MANUAL A copy of the System Operating Manual is included with every LifeCare PCA with ICU Medical MedNet infusion system If a copy is not available contact I...

Страница 24: ...SECTION 3 SYSTEM OPERATING MANUAL LifeCare PCA 3 2 Technical Service Manual This page intentionally left blank...

Страница 25: ...Back cover Section 4 1 IEC 60601 1 Compliance IEC 60601 1 2 Compliance Section 1 8 Electromagnetic Compatibility Section 4 2 IEC 60601 1 2 Compliance Fluid Ingress Protection Rating Back cover Section...

Страница 26: ...007 as specified in Section 1 8 Electromagnetic Compatibility the following applies The LifeCare PCA has been tested and found to comply with electromagnetic com patibility EMC limits as specified in...

Страница 27: ...gs on the DPM To perform the occlusion test proceed as follows 1 Connect the distal end of the LifeCare PCA set to the DPM through a three way stopcock Set the three way stopcock to air 2 Verify the D...

Страница 28: ...d 9 Press and hold the PURGE softkey until flow is seen at the three way stopcock then release the PURGE softkey 10 Verify the PURGE COMPLETE message is displayed Check for air in line and assure the...

Страница 29: ...ion switch closed check for the following three possibilities The leaf spring may be damaged or bent Replace it if necessary The 2 24 screw holding the leaf spring to the mechanism top support may be...

Страница 30: ...opcock valve Loosen the set screw on the thumb nut and turn the thumb nut clockwise to tighten and repeat Step 4 12 If the occlusion alarm does not sound at or before 20 psi relieve the fluid pressure...

Страница 31: ...pendant jack assembly 6 Install the replacement patient pendant jack assembly in the exact reverse order of removal Secure the patient pendant jack harness to the rear enclosure harness assembly with...

Страница 32: ...SECTION 4 INFORMATION FOR LEGACY LIFECARE PCA INFUSERS UPGRADED WITH 7 X SOFTWARE LifeCare PCA 4 8 Technical Service Manual This page intentionally left blank...

Страница 33: ...e instructions should also be used to prepare the infuser for initial use on a patient storage repair or preventive maintenance Cleaning and disinfecting the infuser prevents build up of contaminants...

Страница 34: ...le 5 1 Note At the time of publication ICU Medical recommends only the cleaning solution in Table 5 1 For updated listings of approved cleaners visit www icumed com CAUTION Use only recommended cleani...

Страница 35: ...ning the infuser Note If the infuser enclosure is cracked or damaged clean and disinfect the infuser then return it to the Biomed technician to replace the damaged enclosure see Section 7 3 3 5 2 4 GE...

Страница 36: ...ompletely removed Non Abrasive Brush 1 Wearing gloves dampen the brush in the cleaning solution and gently brush seams and dried soil 2 Use a cloth dampened in the cleaning solution or cleaning wipe t...

Страница 37: ...t free cloths dampened in the approved cleaning solution or wipes wipe the bottom surface 4 Lift the infuser Using lint free cloth dampened in the approved cleaning solution or wipes wipe the surface...

Страница 38: ...g the knob back and forth and clean the knob highlighted in Figure 5 2 4 Use a brush to remove debris and then moist swabs to clean any openings or hard to reach areas highlighted in Figure 5 2 Note D...

Страница 39: ...Keypad 2 Using a lint free cloth dampened in the approved cleaning solution or wipes carefully wipe the keypad and display highlighted region in Figure 5 3 3 Using a lint free cloth dampened in the a...

Страница 40: ...fect the operation of the vial sensor pin injector sensor pin and cradle mechanism Dried fluid on the injector flange retainer can also affect the way the injector fits Fluid or contaminates on the in...

Страница 41: ...n To avoid fluid ingress do not spray fluids or cleaning solutions on the barcode reader window and press lightly on the barcode reader window while cleaning 5 Using swabs carefully clean cradle relea...

Страница 42: ...ector flange is inserted in the injector flange retainer after the injector has been removed Figure 5 6 Injector Switch Pin Location When a syringe is loaded into the infuser with the injector flange...

Страница 43: ...it to pop out The pin will be able to move freely in and out of the hole After successful cleaning the CHECK INJECTOR alarm displays when there is no injector present in the injector flange retainer N...

Страница 44: ...the vial compartment door receptacle is dry close the vial compartment door to avoid damage when moving the infuser 5 2 12 CLEANING SPILLS DURING THE COURSE OF PATIENT CARE The following procedure des...

Страница 45: ...or pin injector sensor pin and cradle mechanism To obtain additional information on cleaning the infuser contact ICU Medical 5 3 DISINFECTION Before disinfection make sure the infuser is thoroughly cl...

Страница 46: ...or specific instructions on disinfecting each part of the infuser using these methods see Section 5 3 5 Table 5 5 Disinfection Methods Type of Disinfection Instrument Method Lint Free Cloth 1 Wearing...

Страница 47: ...7 Using lint free cloths dampened in the approved disinfecting solution see Table 5 4 or wipes wipe the infuser handle and back surfaces 8 Using a combination of brushing swabbing and wiping disinfect...

Страница 48: ...nclude pins and sensors that can be damaged by rough handling For this reason the components in the vial compartment see Figure 5 5 should only be disinfected by personnel who are aware of how the inf...

Страница 49: ...using the general disinfecting instructions and supplies see Section 5 3 4 5 3 10 RINSING THE INFUSER To rinse the infuser after disinfecting 1 Dampen a lint free cloth with purified water PURW 2 Wip...

Страница 50: ...osal of batteries rechargeable battery packs medical electronic components and administration sets At the end of the lead acid battery s service life dispose of the lead acid battery by delivering it...

Страница 51: ...t once every 120 months Perform the Performance Verification Test PVT at least once every 12 months along with the visual inspections Perform the preventive maintenance inspections and tests according...

Страница 52: ...y and Security Door Inspection and Test PASS FAIL PASS FAIL Rubber Foot Pad Inspection PASS FAIL Pole Clamp Assembly Inspection and Test PASS FAIL PASS FAIL Keypad Displays LED LCD and Indicators Insp...

Страница 53: ...following labels and labeling are present 3 Inspect the labels for legibility and peeling To replace a label contact ICU Medical Cradle Release Label Bar Code Reader Label Clamp Tubing Label Unclamp...

Страница 54: ...T USE ONLY PENDANT LABEL CLAMP TUBING LABEL UNCLAMP TUBING LABEL BAR CODE READER LABEL 90 HIGH VOLTAGE LABEL INTERNAL H REAR CAUTION LABEL PATIENT USE ONLY PENDANT LABEL BATTERY LABEL INTERNAL POWER C...

Страница 55: ...ower cord cable is free from cracks fraying and or torn insulation If any damage is observed replace the power cord see Section 7 3 5 6 Inspect both ends of the power cord for any signs of electrical...

Страница 56: ...AND SERVICE TESTS LifeCare PCA 5 24 Technical Service Manual Figure 5 9 AC Power Cord Assembly AC POWER CORD 6 32 PAN HEAD SCREW BATTERY DOOR PAD BATTERY DOOR POWER CORD RETAINING STRAP REAR ENCLOSUR...

Страница 57: ...indicates the UNLOCK direction 5 Open the door and check for the presence of the four screws that attach the hinge and replace or install any missing screws 6 Inspect the door and hinge for cracks or...

Страница 58: ...ERVICE TESTS LifeCare PCA 5 26 Technical Service Manual Figure 5 10 Front Enclosure and Rear Enclosure SECURITY DOOR DOOR LOCK 4 40 x 3 8 PAN HEAD SCREW 4 CRADLE ASSEMBLY INJECTOR FLANGE RETAINER REAR...

Страница 59: ...east once every 12 months To inspect the rubber foot pads see Figure 5 11 and proceed as follows 1 Inspect for missing or loose rubber foot pads and rubber foot pads that are starting to peel away fro...

Страница 60: ...ole clamp assembly 5 Tighten and loosen the pole clamp shaft by rotating the pole clamp knob so that the shaft moves through its entire length Confirm that the shaft moves smoothly and does not bind a...

Страница 61: ...the keypad for worn or illegible numbers or letters Replace the keypad if letters or numbers are not readable 4 Confirm that the keypad has retained its color Replace the keypad if any of the keys hav...

Страница 62: ...re PCA 5 30 Technical Service Manual Figure 5 13 Keypad Displays and Indicators LED DISPLAY LCD WINDOW SOFTKEY 5 KEYPAD BUTTON 14 AUDIO PAUSE BUTTON START STOP BUTTON AC POWER INDICATOR BATTERY POWER...

Страница 63: ...patient pendant button and verify the button is not broken If any damage is observed replace the patient pendant 4 Verify the patient pendant port connector pin is present and in good condition If an...

Страница 64: ...sembly is loose or misaligned align it and tighten the screws 3 Inspect the barcode reader window to verify it is free of damage and there is no evidence of fluid ingress If the window appears to be d...

Страница 65: ...Technical Service Manual 5 33 LifeCare PCA Figure 5 15 Barcode Reader Assembly BAR CODE READER WINDOW BARCODE READER WINDOW BARCODE READER AND BRACKET BARCODE READER GASKET FRONT ENCLOSURE 6 32 x 5 1...

Страница 66: ...evaluation information If any malfunction is detected as a result of the PVT see Section 6 5 6 1 REQUIRED EQUIPMENT The PVT requires the following equipment and materials or equivalents Door key Life...

Страница 67: ...flashing it is an indication that the infuser is operating on low battery power and should be recharged 2 Unlock and open the security door 3 Move the upper vial cradle assembly to its uppermost posit...

Страница 68: ...1 then repeat this test Note If repeating the Stuck Injector Switch Pin Test results in failure after the cleaning procedure in Section 5 2 6 1 has been performed replace the mechanism assembly as des...

Страница 69: ...TTERY NOT INSTALLED message 5 Verify SELF TEST COMPLETE displays Note If the infuser is running 7 02 software or higher the Software Version screen will display instead of the Self Test Complete scree...

Страница 70: ...8 Press the corresponding softkey to select the test to be performed see System Tests in Table 5 7 Use the NEXT and PREVIOUS softkeys to navigate through the Biomed mode tests and follow the on screen...

Страница 71: ...is stored proceed to Step 7 6 Verify the NEW PATIENT message displays then press YES The HISTORY AND RX SETTINGS CLEARED message displays briefly 7 Verify the CONFIRM CUSTOM VIAL TO RX message displa...

Страница 72: ...LOSE AND LOCK DOOR message displays 21 Close and lock the door 22 Verify the PRIME TUBING message displays Press NO 23 Verify the DOOR LOCKED message displays 24 Press START 25 Verify the PRESS START...

Страница 73: ...s either only new vials or vials that are not stored with water in them Note Ensure that the infuser and DPM are at the same height to obtain accurate readings on the DPM To perform the occlusion test...

Страница 74: ...h pin in Section 5 2 6 1 then repeat the test If the test fails after cleaning replace the mechanism assembly as described in Section 7 3 8 14 or contact ICU Medical If all Performance Verification Te...

Страница 75: ...cable unplugged modes or when powering on the infuser while running on battery it can take up to two minutes for the infuser to complete the mode change Allow adequate time for the new configuration...

Страница 76: ...communications Once connectivity to the network has been confirmed using one of the above tests if the infuser is configured for Auto Programming this additional test can be performed to verify that...

Страница 77: ...server see Figure 5 21 Figure 5 21 Unable to Auto Program Screen If the infuser is not configured for Auto Programming the status of the connection to the MedNet server and detailed information on the...

Страница 78: ...ent The primary cause of damage is leaving the battery in a less than fully charged state for any period of time Battery damage can occur in a matter of hours and cause a permanent loss of battery cap...

Страница 79: ...icumed com or by fax 1 408 284 7130 To review replacement parts lists technical service manuals and alternative cleaning agents or for additional technical resources operating manuals and technical tr...

Страница 80: ...ALF LOG softkey to print the malfunction log 10 Press the INIT PUMP softkey to initialize the infuser then press CONTINUE Note Initializing the infuser will clear all data including stored protocols a...

Страница 81: ...t History Log Malfunction alarms are also recorded in infuser s Malfunction Log The LCD screen will show AUDIO PAUSED for the duration of the audio pause duration if the Audio Pause button is pressed...

Страница 82: ...detected and vial is not properly loaded Properly insert vial into cradle assembly or remove injector from injector flange retainer Close tubing slide clamp when handling vial NONE DEAD BATTERY Batte...

Страница 83: ...Occlusion detected Open the door Remove residual syringe pressure by squeezing the cradle release mechanism Identify and correct the cause of the occlusion Alarm will self correct 1 minute PENDANT FAU...

Страница 84: ...to strobe the watchdog within its timeout period Verify jumper on pins 5 6 of JP1 on MCU PWA If problem persists contact ICU Medical 176 Cancel Timer Error Timer message has been unsuccessfully cancel...

Страница 85: ...m coin cell battery see Section 7 3 8 12 5 Replace battery see Section 7 3 6 If malfunction cannot be cleared contact ICU Medical 481 Infusion Data Failed CRC of infusion data 482 Program Data Failed...

Страница 86: ...or log checksum Contact ICU Medical 491 Background Data Error Inconsistent background data 492 Switch Data Error Corrupted switch data 493 Mirror Data Mismatched Invalid date and time 494 UI State Err...

Страница 87: ...gramming order or invalid CCA index Check the drug library against the order 588 Drug Table Data Error Infuser time out occurred during installation of the drug library Power off infuser Disconnect in...

Страница 88: ...out of synchronization Contact ICU Medical 630 Screw Rotation Error Motor steps and screw rotations are not in proportion Replace mechanism assembly see Section 7 3 8 14 If problem persists contact IC...

Страница 89: ...U Medical Replace mechanism assembly see Section 7 3 8 14 If problem persists contact ICU Medical 642 Empty Syringe Switch Error Defective empty syringe sensor Replace mechanism assembly see Section 7...

Страница 90: ...r completing Steps 1 and 2 a malfunction has not been located or if the infuser persistently fails contact ICU Medical Table 6 3 Troubleshooting with the PVT Test Failure Probable Cause Corrective Act...

Страница 91: ...y Section 7 3 8 7 Defective MCU PWA Contact ICU Medical SYRINGE Defective mechanism assembly Adjust vial sensor switch Section 7 2 4 Replace mechanism assembly Section 7 3 8 14 Defective MCU PWA Conta...

Страница 92: ...nism assembly Section 7 3 8 14 Occlusion Test Section 5 6 7 Set not properly primed or installed Prime set Defective mechanism Replace mechanism assembly Section 7 3 8 14 Occlusion alarm switch requir...

Страница 93: ...tifies each part by an index number that correlates to Figure 9 1 and Figure 9 2 To view the online replacement parts list visit the website at www icumed com 7 2 ADJUSTMENT PROCEDURES Before opening...

Страница 94: ...n approximately 270 degrees 3 Using the Phillips screwdriver remove the 6 32 screw that attaches the battery door to the rear of the infuser and remove the door see Figure 7 4 4 Disconnect the AC powe...

Страница 95: ...and rear enclosures as described in Section 7 2 2 3 Using the Phillips screwdriver loosen the two switch mounting screws until the switch holder can be easily moved Do not loosen the screws so much th...

Страница 96: ...scribed in Section 7 2 2 3 Using the Phillips screwdriver loosen the two vial sensor switch adjustment screws until the switch holder can be easily moved Do not loosen the screws so much that the swit...

Страница 97: ...re 7 3 Vial Sensor Switch 7 2 5 OCCLUSION ALARM SWITCH ADJUSTMENT Contact ICU Medical for occlusion alarm switch and pressure adjustment This procedure can only be performed by ICU Medical personnel b...

Страница 98: ...erials or equivalents are required for the replacement procedures in this section In addition the beginning of each procedure lists tools and materials recommended for that specific procedure WARNING...

Страница 99: ...te the front and rear enclosures as described in Section 7 2 2 3 To replace the front enclosure remove the specific components described in Section 7 3 8 4 To replace the rear enclosure remove the spe...

Страница 100: ...ot damage the recess 3 Using isopropyl alcohol clean any adhesive residue from the enclosure recess 4 Remove the protective backing from the self adhesive surface of the replacement foot pad and press...

Страница 101: ...5 Reinstall the battery door with the screw that was removed in Step 2 6 Connect the infuser to AC power and confirm the AC indicator is lit To verify successful AC power cord replacement perform the...

Страница 102: ...l practices See Section 5 4 for additional information 8 Using the battery cable connector tool install the wire harness connectors onto the terminals of the replacement battery Confirm the red wire i...

Страница 103: ...assembly is routine maintenance and no verification procedure is normally required However if the infuser may have been damaged during this procedure perform the PVT in Section 5 6 7 3 8 FRONT ENCLOSU...

Страница 104: ...nlock the security door and open the door approximately 270 degrees to reveal the four screws that attach the hinge 3 Using the Phillips screwdriver remove the four 4 40 screws and remove the hinge an...

Страница 105: ...ce Manual 7 13 LifeCare PCA Figure 7 5 Front Enclosure Assembly External Components CRADLE ASSEMBLY FRONT ENCLOSURE DOOR HINGE KEYPAD 6 24 x 5 8 PAN HEAD SCREW 2 4 40 x 3 8 PAN HEAD SCREW 4 DOOR LATCH...

Страница 106: ...round strap from the keypad to the keypad grounding bracket 5 Remove electronics assembly as described in Section 7 3 8 10 6 Using the X acto knife and needle nose pliers remove the keypad 7 Using iso...

Страница 107: ...door latch hook is routine maintenance and no verification procedure is normally required However if the infuser may have been damaged during this procedure perform the PVT in Section 5 6 7 3 8 4 CRAD...

Страница 108: ...er from AC power 2 Separate the front and rear enclosures as described in Section 7 2 2 3 Remove the cradle assembly as described in Section 7 3 8 4 4 Using the flat blade screwdriver lift the mechani...

Страница 109: ...nd proceed as follows 1 Disconnect the infuser from AC power 2 Separate the front and rear enclosures as described in Section 7 2 2 3 Disconnect the door lock cable from J12 on the MCU PWA MECHANISM L...

Страница 110: ...7 8 inch open end wrench and needle nose pliers The replacement part for this procedure is Assembly Door Lock The door lock assembly kit includes a cylinder lock a keying washer a three finger washer...

Страница 111: ...7 3 8 8 HANDLE GASKET AND ENCLOSURE GASKET REPLACEMENT The recommended tool for this procedure is an X acto knife Replacement parts for this procedure are Gasket Handle Gasket Enclosure To replace th...

Страница 112: ...ce shown in Figure 7 8 5 Grasp the PWA moving it slightly away from the mechanism Lift the PWA with a rolling motion and remove it from the infuser 6 Disconnect the ribbon cables from P4 and P19 7 Rei...

Страница 113: ...e 7 8 Removing the CE PWA Figure 7 9 Installing the CE PWA 2 Lift up the assembly 1 Remove these two screws first 3 Remove these two screws then remove the assembly 1 Install these two screws first 3...

Страница 114: ...8 15 4 Remove the door latch assembly as described in Section 7 3 8 6 5 Remove the CE PWA as described in Section 7 3 8 9 6 Grasp the ribbon connector locking tabs from J10 and J11 Pull up to disengag...

Страница 115: ...hile pushing them out 5 To release the antenna cover retaining clips located over the mechanism push down gently on the top of the retaining clips with a flat blade screwdriver while pulling the anten...

Страница 116: ...bly Components 7 3 8 12 1 LCD Shield Replacement Recommended tools and materials for this procedure are an X acto knife isopropyl alcohol and a lint free cloth The replacement part for this procedure...

Страница 117: ...es as described in Section 7 2 2 3 Remove the electronics assembly as described in Section 7 3 8 10 4 Remove the LCD shield as described in Section 7 3 8 12 1 5 Disconnect P3 from J3 on the MCU PWA 6...

Страница 118: ...he nylon hardware posts on the replacement numeric display PWA with the two holes on the MCU PWA and press carefully to attach the numeric display PWA 7 Reassemble the infuser in the exact reverse ord...

Страница 119: ...ode reader away from the chassis and pull up Disconnect the 7 pin barcode connector J8 5 Remove the PCA locking mechanism Loosen the nut that holds the door lock assembly to the side wall and complete...

Страница 120: ...p To verify successful replacement of the lithium coin cell battery perform the PVT in Section 5 6 7 3 8 13 LCD WINDOW REPLACEMENT The recommended tool for this procedure is an X acto knife The replac...

Страница 121: ...mbly as described in Section 7 3 8 4 4 Remove the mechanism lever arm as described in Section 7 3 8 5 5 Disconnect the three mechanism cables from the MCU PWA 6 Place the infuser face down on a soft s...

Страница 122: ...screws from the barcode reader bracket 5 Remove the barcode reader by pulling it up and off the mounting pins on the front enclosure 6 Using the X acto knife remove the barcode reader gasket from the...

Страница 123: ...enclosure 5 Reassemble the infuser in the exact reverse order of disassembly To verify successful replacement of the splash shield perform the PVT in Section 5 6 7 3 9 REAR ENCLOSURE ASSEMBLY COMPONEN...

Страница 124: ...oor to the rear of the infuser 3 To access the fuses remove the AC power cord from its receptacle by grasping the plug Do not pull on the cord 4 Locate the plastic fuseholder directly above the AC pow...

Страница 125: ...SEMBLY REPLACEMENT The recommended tool for this procedure is a No 2 Phillips screwdriver Replacement parts for this procedure are Assembly Pole Clamp Screw 8 32 x 3 8 Flat Head Phillips Washer Lock 8...

Страница 126: ...the infuser Remove the retainer plate and strap Do not discard the strap Note The replacement Velcro strap does not have a hole for the mounting screw The hole must be cut at the time of installation...

Страница 127: ...isconnect the rear enclosure harness assembly from the power supply PWA 6 Using the nutdriver and or screwdriver remove the three 4 40 screws and remove the power supply from the rear enclosure 7 Remo...

Страница 128: ...llows 1 Disconnect the infuser from AC power 2 Separate the front and rear enclosures as described in Section 7 2 2 3 Using the diagonal cutters remove the cable ties that secure the patient pendant h...

Страница 129: ...the PVT in Section 5 6 7 3 9 7 I O PWA REPLACEMENT The recommended tool for this procedure is needle nose pliers Replacement parts for this procedure are Assembly PWA I O To replace the I O PWA see F...

Страница 130: ...ront and rear enclosure assemblies as described in Section 7 2 2 3 Using the X acto knife carefully remove the battery pad from the rear enclosure 4 Using a lint free cloth moistened with isopropyl al...

Страница 131: ...attach the patient pendant jack to the rear enclosure 4 Using the diagonal cutters remove the cable ties that secure the patient pendant jack assembly to the rear enclosure harness assembly 5 Remove t...

Страница 132: ...4 40X1 00L FLAT WASHER EQUIPOTENTIAL TERMINAL RING PATIENT PENDANT JACK 1 4 LOCK WASHER M6 HEX REAR ENCLOSURE HARNESS ASSEMBLY 4 SPLIT LOCK WASHER 2 4 SPLIT LOCK WASHER 4 FLAT WASHER 6 LOCK WASHER 2 6...

Страница 133: ...attery shall provide at least three hours of continuous operation from the start of delivery at 5 mL hr to dead battery Recharge The battery charges whenever the infuser is connected to AC power After...

Страница 134: ...condensing above 104 F 40 C OCCLUSION ALARM AND LIMITS Backpressure Range 9 to 15 psi MODES PCA Only Approximately 1 mL in 35 seconds Continuous Only Variable from 0 1 x concentration to 20 x concent...

Страница 135: ...3 Enclosure Rear Section 7 3 3 4 Enclosure Front Section 7 3 3 5 Keypad Section 7 3 8 2 6 Door Security Section 7 3 8 1 7 Hinge Security Door Section 7 3 8 1 8 Assembly Electronics Section 7 3 8 10 9...

Страница 136: ...de Reader Section 7 3 8 15 35 Post Nylon 6 mm Post Nylon 1 4 As applicable 36 Post Nylon 8 mm Post Nylon 5 16 As applicable 37 Fuse 1 6 A 250 V Slo Blo Section 7 3 9 1 38 Plate Retainer Velcro Strap S...

Страница 137: ...1 7 8 Hex Head w Washer As applicable 67 Screw 10 32 x 1 Hex Head w Washer As applicable 68 Screw 4 40 x 3 16 Flat Head Phillips As applicable 69 Screw 4 40 x 3 8 Pan Head Phillips As applicable 70 S...

Страница 138: ...As applicable 83 Standoff 4 40 x 1 M F Hex Section 7 3 9 4 84 Wrap Spiral Section 7 3 9 6 85 Tie Cable Section 7 3 9 6 Section 7 3 9 9 86 Assembly Wire Power Supply Ground Section 7 3 9 4 Table 9 1 I...

Страница 139: ...chnical Service Manual 9 5 LifeCare PCA Figure 9 1 Illustrated Parts Breakdown Sheet 1 of 2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 39 40 37 38...

Страница 140: ...re PCA 9 6 Technical Service Manual Figure 9 2 Illustrated Parts Breakdown Sheet 2 of 2 41 42 43 44 45 46 47 48 50 51 52 53 54 55 56 57 58 59 60 61 63 64 65 66 67 68 69 70 71 72 73 75 76 77 78 79 81 8...

Страница 141: ...SIONS Table A 1 details electromagnetic emissions compliance and guidance Table A 1 Guidance and Manufacturer s Declaration Electromagnetic Emissions Emissions Test Compliance Electromagnetic Enforcem...

Страница 142: ...for input output lines Mainspowerquality should be that of a typical commercial or hospital environment Surge IEC 61000 4 5 1 kV differential mode 2 kV common mode 1 kV differential mode 2 kV common m...

Страница 143: ...equipment should be used no closer to any part of the infusion system including cables than the recommended separation distance calculated from the equation applicable to the frequency of the transmit...

Страница 144: ...adio AM and FM radio broadcast and TV broadcast cannot be predicted theoretically with accuracy To assess the electromagnetic environment due to fixed RF transmitters an electromagnetic site survey sh...

Страница 145: ...ency range applies The ISM bands between 150 kHz and 80 MHz are 6 765 MHz to 6 695 MHz 13 553 MHz to 13 567 MHz 26 957 MHz to 27 283 MHz and 40 660 MHz to 40 700 MHz Table A 4 Recommended Separation D...

Страница 146: ...paration distance for transmitters in the ISM frequency bands between 150 kHz and 80 MHz and in the frequency range 80 MHz to 2 5 GHz to decrease the likelihood that mobile portable communications equ...

Страница 147: ...isit www icumed com For inquiries on reprocessing cleaning disinfecting email Tech Support Client Solution Specialists at supportservices icumed com Canada For customer service contact the Pump Repair...

Страница 148: ...parts complying with the higher degree of protection against electric shock as defined in IEC 60601 1 2012 Type BF Applied Parts are those parts suitable for direct patient connections Type BF parts...

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