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440 01 4542 00

71

Specifications subject to change without notice.

SEQUENCE OF OPERATION

NOTE

: Furnace control must be grounded for proper operation or

control will lock out. Control is grounded through green/yellow
wire routed to gas valve and manifold bracket screw. Using the
schematic diagram in Fig. 72, follow the sequence of operation
through the different modes. Read and follow the wiring diagram
very carefully.

NOTE

: If a power interruption occurs during a call for heat (W),

the control will start a 90--sec blower--only ON period two sec after
power is restored, if the thermostat is still calling for gas heating.
The Green LED light will flash code 1+2 during the 90--sec period,
after which the LED will be flashing a heartbeat, as long as no
faults are detected. After the 90--sec period, the furnace will
respond to the thermostat normally.
The blower door must be installed for power to be conducted

through the blower door interlock switch ILK to the furnace
control CPU, transformer TRAN, inducer motor IDM, blower

motor BLWM, hot--surface ignitor HSI, and gas valve GV.

1. Heating

See Fig. 36 and 38 for thermostat connections.
The wall thermostat “calls for heat,” closing the R--to--W

circuit. The furnace control performs a self--check, verifies
the pressure switch contacts LPS and HPS are open, and
starts the inducer motor IDM.

a.

Inducer Prepurge Period

-- As the inducer motor IDM

comes up to speed, the collector box pressure switch con-

tacts LPS close to begin a 15--sec prepurge period. The in-
ducer housing pressure switch contacts HPS are ignored
until one minute after the gas valve closes.

b.

Ignitor Warm--Up

-- At the end of the prepurge period, the

Hot--Surface ignitor HSI is energized for a 17--sec ignitor

warm--up period.

c.

Trial--for--Ignition Sequence

-- When the ignitor warm--

up period is completed, the main gas valve relay contacts
GVR close to energize the gas valve GV, the gas valve
opens, and 24 vac power is supplied for a field--installed

humidifier at the HUM terminal. The gas valve GV permits
gas flow to the burners where it is ignited by the HSI. Five

sec after the GVR closes, a 2--sec flame proving period be-
gins. The HSI ignitor will remain energized until the flame
is sensed or until the 2--sec flame proving period begins.

d.

Flame--Proving

-- When the burner flame is proved at the

flame--proving sensor electrode FSE, the furnace control

CPU begins the blower--ON delay period and continues to
hold the gas valve GV open. If the burner flame is not
proved within two sec, the control CPU will close the gas

valve GV, and the control CPU will repeat the ignition se-
quence for up to three more Trials--For--Ignition before go-

ing to Ignition--Lockout.

Lockout will be reset

automati-

cally after three hours or by momentarily interrupting 115

vac power to the furnace, or by interrupting 24 vac power
at SEC1 or SEC2 to the furnace control CPU (not at W, G,
R, etc.).

If flame is proved when flame should not be present, the
furnace control CPU will lock out of Gas--Heating mode

and operate the inducer motor IDM until flame is no longer
proved.

e.

Blower--On Delay

-- If the burner flame is proven, the

blower motor is energized on HEAT speed 25 sec after the
gas valve GV is energized.

Simultaneously, the electronic air cleaner terminal EAC--1
is energized and remains energized as long as the blower
motor BLWM is energized.

f.

Blower--Off Delay

-- When the thermostat is satisfied, the

R--to--W circuit is opened, de--energizing the gas valve GV,

stopping gas flow to the burners, and de--energizing the hu-
midifier terminal HUM. The inducer motor IDM will re-

main energized for a 15--sec post--purge period. The blow-
er motor BLWM and air cleaner terminal EAC--1 will
remain energized for 90, 120, 150, or 180 sec (depending

on the blower--OFF delay selection). The furnace control
CPU is factory--set for a 120--sec blower--OFF delay.

2.

Cooling Mode

The thermostat “calls for cooling.”

a. Single--Speed Cooling

See Fig. 36 and 38 for thermostat connections
The thermostat closes the R--to--G--and--Y circuits. The

R--to-- Y circuit starts the outdoor unit, and the R--to--
G--and--Y circuits start the furnace blower motor BLWM
on COOL speed.

The electronic air cleaner terminal EAC--1 is energized
with 115 vac when the blower motor BLWM is operating.

When the thermostat is satisfied, the R--to--G--and--Y cir-
cuits are opened. The outdoor unit will stop, and the fur-

nace blower motor BLWM will continue operating on the
COOL speed for an additional 90 sec.

3.

Continuous Blower Mode

When the R--to--G circuit is closed by the thermostat, the
blower motor BLWM will operate on continuous--blower

speed (FAN speed). Terminal EAC--1 is energized as long as
the blower motor BLWM is energized. During a call for
heat, the blower BLWM will stop during ignitor warm--up

(17 sec), ignition (7 sec), and blower--ON delay (25 sec),
allowing the furnace heat exchangers to heat up more quick-

ly, then restarts at the end of the blower--ON delay period at
HEAT speed.

In heating, the furnace control CPU will hold the blower
motor BLWM at HEAT speed during the selected blower--
OFF delay period before reverting to continuous--blower

speed.
When the thermostat “calls for high--cooling”, the blower

motor BLWM will operate at COOL speed. When the ther-
mostat is satisfied, the blower motor BLWM will operate an
additional 90 sec on COOL speed before reverting back to

continuous--blower speed.
When the R--to--G circuit is opened, the blower motor

BLWM will continue operating for an additional 5 sec, if no
other function requires blower motor BLWM operation.

4.

Heat pump

See Fig. 36 and 38 for thermostat connections. When in-
stalled with a heat pump, the furnace control automatically

changes the timing sequence to avoid long blower off times
during demand defrost cycles. When the R--to--W--and--Y or

R--to--W--and--Y--and--G circuits are energized the furnace
control CPU will continue to turn on the blower motor
BLWM at HEAT speed, and begin a heating cycle. The

blower motor BLWM will remain on until the end of the
prepurge period, then shut off for 24 sec then come back on

at HEAT speed. When the W input signal disappears, the
furnace control begins a normal inducer post--purge period
and the blower switches to COOL speed after a 3 sec delay.

If the R--to--W--and--Y--and--G signals disappear at the same
time, the blower motor BLWM will remain on for the se-

lected blower-- OFF delay period. If the R--to--W--and--Y
signals disappear, leaving the G signal, the blower motor
BLWM will continue running the blower motor at HEAT

speed after the selected blower--OFF delay period is com-
pleted.

Component Self-Test

Refer to page 62 for instructions.

Содержание A Series

Страница 1: ...g Portions of the text and tables are reprinted from current edition of NFPA 54 ANSI Z223 1 with permission of National Fire Protection Association Quincy MA 02269 and American Gas Association Washing...

Страница 2: ...rade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS...

Страница 3: ...6 8 3 4 222 122 5 55 6 0601412 14 3 16 361 12 1 2 319 12 9 16 322 7 1 8 181 122 0 55 3 0601714 17 1 2 445 15 7 8 403 16 406 8 3 4 222 132 0 59 9 0801716 17 1 2 445 15 7 8 403 16 406 8 3 4 222 142 0 64...

Страница 4: ...e on tags and on labels attached to or shipped with furnace and other safety precautions that may apply These instructions cover minimum requirements and conform to existing national standards and saf...

Страница 5: ...n be converted in the field for use with propane gas when a factory supplied conversion kit is used Refer to the furnace rating plate for conversion kit information These furnaces are not approved for...

Страница 6: ...400 N Capitol N W Washington DC 20001 FIRE INJURY OR DEATH HAZARD Failure to follow this warning could result in personal injury death and or property damage When the furnace is installed in a residen...

Страница 7: ...th minimum fire protection clearances shown in Table 1 or on the furnace clearance to combustible construction label PERSONAL INJURY AND OR PROPERTY DAMAGE HAZARD Improper use or installation of this...

Страница 8: ...cate with the outdoor to provide sufficient air for combustion The combustion air pipe cannot be terminated in attics or crawlspaces that use ventilation fans designed to operate during the heating se...

Страница 9: ...000 divided by 3 000 33 3 Sq In for each Single Duct or Opening 80 000 30 000 110 000 divided by 2 000 55 0 Sq In for each two Horizontal Ducts Table 4 Minimum Space Volumes for 100 Combustion Ventila...

Страница 10: ...equired volume for the space Table 4 Minimum Space Volumes were determined by using the following equations from the current edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 9 3 2 2 1 For oth...

Страница 11: ...ate Drain section for information how to install the condensate drain A11307 Fig 8 Upflow Trap Configuration Appearance may vary Condensate Trap Downflow Orientation When the furnace is installed in t...

Страница 12: ...begin the trap conversion S Refer to Condensate Drain section for information how to install the condensate drain Condensate Trap Horizontal Orientation When the furnace is installed in the horizonta...

Страница 13: ...Allowed The field supplied accessory horizontal drain trap grommet is ONLY REQUIRED FOR DIRECT VENT APPLICATIONS It it NOT required for applications using single pipe or ventilated combustion air vent...

Страница 14: ...nsate trap is inside the furnace casing The condensate drain must be routed from the trap through the furnace casing The condensate drain can be routed through the left or right side of the casing The...

Страница 15: ...temporarily rest on the blower shelf upflow or burner box downflow NOTE When the inducer housing has been removed to ease installation in upflow applications this step is not needed 7 After inserting...

Страница 16: ...N coil is used with a 060 14 furnace the N coil must either be raised using a transition piece at least 3 in 76 mm high or if a transition piece is not used the refrigerant lines of the N coil must po...

Страница 17: ...el installed in bottom return air opening This panel MUST be in place when only side return air is used Where required by code seal bottom closure to furnace with tape mastic or other durable sealing...

Страница 18: ...ation will be adversely affected Never connect return air ducts to the back of the furnace WARNING MINOR PROPERTY HAZARD Failure to follow this caution may result in minor property damage Local codes...

Страница 19: ...4 1 2 622 Upflow Applications on Combustible or Noncombustible Flooring Subbase not required 23 584 21 1 8 537 23 5 8 600 22 1 4 565 Downflow Applications on Noncombustible Flooring Subbase not requir...

Страница 20: ...ct system to the filter or IAQ device to the furnace when the dimensions of the ductwork or furnace return air opening do not match the required filter or IAQ device dimensions See the instructions su...

Страница 21: ...TTOM RETURN 14 3 16 360 16 x 25 x 3 4 406 x 635 x 19 14 x 25 x 3 4 356 x 635 x 19 Washable 17 1 2 445 16 x 25 x 3 4 406 x 635 x 19 16 x 25 x 3 4 406 x 635 x 19 Washable 21 533 16 x 25 x 3 4 406 x 635...

Страница 22: ...Fig 26 Working Platform for Attic Installation 2 IN 51 mm COMBUSTION AIR PIPE SEE VENTING SECTION Install 12 x 22 204 x 559 mm sheet metal in front of and above the burner compartment area The sheet...

Страница 23: ...ll out shield AIR DUCTS Many states provinces and localities are considering or have implemented standards and or restrictions on duct sizing practices ductwork leakage and or ductwork thermal airflow...

Страница 24: ...90 1235 1175 1120 1060 1005 945 890 Red 3 Alt Cooling Do not use for heating 1200 1120 1060 995 940 875 810 750 685 625 1002120 Gray 5 6 Cooling Do not use for heating 2060 2010 1955 1905 1850 1800 17...

Страница 25: ...9 Gas Entry 1 1 2 inch for Gas 7 8 inch for 115 VAC Electric A170125 Fig 30 Alternate Gas and Electric Entry NOTE Top plate may be field drilled for alternate gas and 115 VAC electric entry Refer to T...

Страница 26: ...age Remove the knockout install the grommet in the knockout then insert the gas pipe The grommet is included in the loose parts bag See Fig 29 ELECTRICAL CONNECTIONS ELECTRICAL SHOCK FIRE OR EXPLOSION...

Страница 27: ...EAC humidifier etc full load amps Time delay type is recommended Length shown is as measured one way along wire path between furnace and service panel for maximum 2 percent voltage drop ELECTRICAL SH...

Страница 28: ...ctions must be located inside the external electrical box Do not leave splice connections unprotected inside the furnace The J Box cover mounting bracket and screws are shipped in the loose parts bag...

Страница 29: ...er leads as shown in Fig 32 7 Attach furnace J Box cover to mounting bracket with screws supplied in loose parts bag Do not pinch wires be tween cover and bracket See Fig 34 BX Cable Installation in F...

Страница 30: ...40 01 4542 00 Specifications subject to change without notice A190022 Fig 36 Example of Single Stage Furnace Control A11157 Fig 37 Field supplied Isolation Relay for Humidifiers with Internal Power Su...

Страница 31: ...lation NOTE When using polypropylene venting systems all venting materials used including the vent terminations must be from the same manufacturer Special Venting Requirements for Installations in Can...

Страница 32: ...supports attached to the structure A factory accessory vent termination kit may be used for direct vent terminations Termination kits are available for 2 in or 3 in pipe See Table 12 for available op...

Страница 33: ...WV venting systems CAREFULLY FOLLOW THE INSTRUCTIONS PROVIDED WITH THE EXTERNAL VENT TRAP KIT FOR LAYING OUT THE VENTING SYSTEM AND THE DRAIN SYSTEM The instructions included with this furnace DO NOT...

Страница 34: ...Table 12 Vent Termination Kit for Direct Vent 2 pipe Systems Vent and Combustion Air Pipe Diameters Approved Two Pipe Termination Fittings Allowable Concentric Vent Kit 1 1 2 in 38 mm 2 in 51 mm 2 1 2...

Страница 35: ...eld supplied brackets or supports fastened to the structure NOTICE When determining appropriate location for termination consider the following guidelines 1 Comply with all clearance requirements stat...

Страница 36: ...in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation See Notes 3 8 M Clearance to each side of t...

Страница 37: ...under a veranda porch deck or balcony 12 in 305 mm Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor See Note 4 Manufacturer s Recommendation Se...

Страница 38: ...305 mm Vertical clearance to a soffitt located above the vent termination within a horizontal distance of 2 ft 61 cm from the centerline of the vent termination 6 ft 2 M Clearance to a ventilation ex...

Страница 39: ...tance to the property line of the adjacent lot no type of vent termination is permitted for appliances with inputs greater than 35 000 btuh There are no additional restrictions on unobstructed distanc...

Страница 40: ...on air inlet pipe a moisture trap may be added to the inlet pipe to help prevent moisture from entering the furnace from the combustion air inlet pipe See Fig 50 When sizing venting systems the equiva...

Страница 41: ...nnections The tee may also be connected to the intake air pipe on the side of the casing See Fig 50 In any configuration it will be necessary to add the equivalent length of the tee 15 feet 5 M to the...

Страница 42: ...t Length MEVL shown for that application for that specific furnace input size Compare the Total Equivalent Vent Length TEVL to the MEVL 8 If the Total Equivalent Vent Length is shorter than the Maximu...

Страница 43: ...let Restrictor disk P N 337683 401 1 25 in 32 mm Dia shipped in the loose parts bag or available through Replacement Components required under 10 ft 3 M TEVL in all orientations Required for installat...

Страница 44: ...warm hu mid spaces 6 Install the insulation per the insulation manufacturer s in stallation instructions NOTE Pipe length ft M specified for maximum pipe lengths located in unconditioned spaces canno...

Страница 45: ...er unused knockout may be used for combustion air connection UPFLOW VERTICAL VENT A11310A Fig 53 Upflow Configurations Appearance may vary See Notes for Venting Options 1 2 3 4 5 6 7 5 Rotate vent elb...

Страница 46: ...Vent Kit See Product Data for Current Kit Number HORIZONTAL RIGHT LEFT VENT CONFIGURATION A11336 ALTERNATE COMBUSTION AIR CONNECTIONS HORIZONTAL RIGHT RIGHT VENT CONFIGURATION A11335 Fig 56 Horizontal...

Страница 47: ...nter Design Temp C Unit Size 40 000 BTUH 60 000 BTUH Uninsulated 3 8 in Insulation 1 2 in Insulation Uninsulated 3 8 in Insulation 1 2 in Insulation Pipe Dia mm 38 51 64 38 51 64 38 51 64 38 51 64 76...

Страница 48: ...ter by the absence of an internal pipe stopping ring The vent pipe can pass through the vent pipe adapter it cannot pass through the inlet pipe adapter 2 Align the screw holes in the plastic vent pipe...

Страница 49: ...18 Complete the vent and combustion air pipe installation by connecting the concentric vent or by installing the required termination elbows as shown in Figs 39 40 and 49 For Ventilated Combustion Ai...

Страница 50: ...ewall for vent and when used combustion air pipes Sidewall holes for two pipe vent terminations should be side by side allowing space between the pipes for the elbows to fit on the pipes Holes in the...

Страница 51: ...its are ULC S636 listed CANADA 1 Installation in Canada must conform to the requirements of CAN CSA B149 code 2 Vent systems must be composed of pipe fittings cements and primers from the same supplie...

Страница 52: ...s Maximum Equivalent Vent Length MEVL 95 ft 29 M For 2 pipe from Table 13 Is TEVL less than MEVL YES Therefore 2 pipe MAY be used Example 2 A direct vent 60 000 BTUH furnace installed at 2100 ft 640M...

Страница 53: ...ndition before resetting switch DO NOT jumper this switch CAUTION Before operating furnace check flame rollout manual reset switch for continuity If necessary press button to reset switch EAC 1 115vac...

Страница 54: ...for certain gas heating values Refer to the instructions provided in the factory specified LP Propane conversion kit for instructions for setting gas manifold pressures for LP Propane applications NO...

Страница 55: ...jury death and or property damage Inlet pressure tap set screw must be tightened and 1 8 in NPT pipe plug must be installed to prevent gas leaks WARNING 14 Tighten set screw on inlet tower pressure ta...

Страница 56: ...from supply air temperature to determine temperature rise If the temperature rise is outside this range check the following 1 Gas input rate 2 Derate for altitude if applicable 3 Return and supply du...

Страница 57: ...the temperature limit control it can be es tablished that the limit is functioning properly and that the limit will operate if there is a restricted return air supply or motor failure If the limit co...

Страница 58: ...3 2 42 3 3 42 3 4 915 825 43 3 6 43 3 7 43 3 8 42 3 2 850 44 3 8 43 3 5 43 3 6 43 3 7 875 44 3 6 44 3 7 43 3 4 43 3 5 4000 900 44 3 4 44 3 5 44 3 7 44 3 8 1219 925 44 3 2 44 3 4 44 3 5 44 3 6 950 44 3...

Страница 59: ...4 2134 700 43 3 5 43 3 7 43 3 8 42 3 2 725 44 3 8 43 3 4 43 3 5 43 3 6 750 44 3 5 44 3 7 44 3 8 43 3 4 8000 775 44 3 3 44 3 4 44 3 5 44 3 7 2438 800 44 3 1 44 3 2 44 3 3 44 3 4 825 44 2 9 44 3 0 44 3...

Страница 60: ...60 440 01 4542 00 Specifications subject to change without notice A190035 Fig 65 Service Label Information...

Страница 61: ...ion Remove and recycle all components or materials i e oil refrigerant control board etc before unit final disposal CAUTION ELECTRICAL OPERATION HAZARD Failure to follow this caution may result in imp...

Страница 62: ...Component Self Test NOTE The furnace control component test allows all components to run for a short time except the gas valve and humidifier terminal HUM are not energized The EAC 1 terminal is ener...

Страница 63: ...spect the vent pipe vent system before each heating sea son for water leakage sagging pipes or broken fittings Have vent pipes vent system serviced by a qualified service agency 6 Inspect any accessor...

Страница 64: ...is positioned for proper rotation 9 Torque motor mounting bolts to 40 10 lb in when re assembling 10 Torque blower wheel set screw to 160 20 lb in when reassembling 11 Verify that blower wheel is cen...

Страница 65: ...40 to 70 ohms at room temperature and is stable over the life of the ignitor 19 Clean burner with a brush and a vacuum 20 Clean the flame sensor with fine steel wool 0000 grade Do not use sand paper o...

Страница 66: ...ely 7 Repeat steps 4 thru 6 with middle plug on upper corner of collector box 8 Remove the pressure switch tube from the collector box NOTE Do NOT blow into tube with tube connected to the pressure sw...

Страница 67: ...more than one disconnect switch Lock out and tag switch with a suitable warning label Verify proper operation after servicing Always reinstall access doors after completing service and maintenance WAR...

Страница 68: ...may occur CAUTION 1 Obtain propylene glycol RV swimming pool antifreeze or equivalent 2 Turn off gas and electrical supplies to your furnace 3 Remove furnace control door 4 Remove the top unused rubb...

Страница 69: ...d on Inducer motor will start and remain on until the end of the blower test then off The following components are on for 10 15 seconds each individually hot surface igniter blower speeds FAN if prese...

Страница 70: ...70 440 01 4542 00 Specifications subject to change without notice A190092 Fig 71 Troubleshooting Guide...

Страница 71: ...energized Simultaneously the electronic air cleaner terminal EAC 1 is energized and remains energized as long as the blower motor BLWM is energized f Blower Off Delay When the thermostat is satisfied...

Страница 72: ...72 440 01 4542 00 Specifications subject to change without notice 344443 2 Rev F A190038 Fig 72 Wiring Diagram...

Страница 73: ...r installing dealer or classified section of your local telephone directory under Heating Equipment or Air Conditioning Contractors and Systems headings for dealer listing by brand name or contact Int...

Страница 74: ...74 440 01 4542 00 Specifications subject to change without notice Copyright 2019 International Comfort Products Lewisburg TN 37091 USA...

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