Icematic F 80 C Скачать руководство пользователя страница 17

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23

MECHANICAL SYSTEM

The mechanical system of the ICEMATIC

Flaker machines consists basically of a gear

motor assembly (two on model SFN1000) which

drives, through a ratched coupling, a worn shaft

or auger placed on its vertical axis within the

freezing cylinder (two on model SFN1000).

The gear motor is made of a single phase electric

motor with a permanent capacitor. This motor is

directly fitted in the gear case through which it

drives - in counter clockwise rotation at a speed

of 9.5 r.p.m. - the freezer auger being linked to it

by the ratched coupling.

NOTE

. In the event the gear motor (one of

the two on SFN1000) will tend to rotate in the

wrong direction (counterclockwise) or not

rotating at all or rotating at lower speed the

unit will

stop immediately

(compressor and

gear motor) with the glowing of the

WARNING

YELLOW LED

on account of the intervention

of the

Electromagnetic Safety Device

-

based on Hall Effect principle.

After having diagnosed and eliminated the

source of the gear motor wrong rotation, to

restart the unit it is necessary to press the

RE-SET push button or switch OFF and ON

the power line main disconnnect switch

(Fig. 7).

The machine will remain in OFF mode for

one hour then it will restart automatically.

In case the unit trips OFF again in alarm for

3 times in 3 hours, the machine SHUTS OFF

DEFINITIVELY.

The RED LED will start blinking and after 3

minutes the ice maker will resume its total

operations by running first the gear motor

and then the compressor.

Too low ambient and water temperature (well

below the limitations of respectively 10

°

C and

5

°

C - 50

°

F and 40

°

F) or frequent interruptions of

the water supply to the freezing cylinder (clogging

of the water hose connecting the float reservoir to

the water inlet at the bottom of the freezer) may

cause the ice to get too hard and compact loosing

fluidity and thereby seizing the auger.

This situation will put under excessive strain

and load the entire drive system and freezer
bearings.

FIG. 7

2

1

L

N

C

O

M

P

R

E

S

S

O

R

9

10

11

12

13

3

4

5

6

7

8

CONTACTOR COIL

GEAR MOTOR

FAN MOTOR

ELECTRONIC
CARD

RELAYS

TRIAC

RESET

S

E

N

S

O

R

S

WATER
LEVEL

GEAR MOTOR

ROTATION

CONDENSER TEMP.

EVAPORATOR TEMP.

ICE LEVEL CONTROL

TRANSF.

D

A

T

A

P

R

O

C

E

S

S

O

R

11

10

9

1

2

L

N

8

7

6

5

4

3

13

12

Содержание F 80 C

Страница 1: ...1 04 2008 I NOSTRI IMPIANTI SONO CONFORMI ALLA DIRETTIVA 73 23 CEE 89 336 SERVICE MANUAL ELECTRONIC MODULAR FLAKERS AND SUPERFLAKERS F 80 C F 125 C F 120 F 200 SF 300 SF 500 SFN 1000 Gas R134a R 404a...

Страница 2: ......

Страница 3: ...Installation pratice 14 OPERATING INSTRUCTIONS Start up 15 Operations checks 17 PRINCIPLE OF OPERATION how it works Water circuit 20 Refrigerant circuit 21 Mechanical system 23 Operating pressures 24...

Страница 4: ...Masse Dimensions Dimensiones Produzione di ghiaccio in 24 ore fino a Ice produced for 24 hours up to Eisproduktion in 24 Stunden bis zu Production de glace en 24 h jusqu Produccion de hielo en las 24...

Страница 5: ...to ICEMATIC SCOTSMAN factory Storage bin B 1025 S B 1350 S 1 Follow the steps 1 2 and 3 above to unpack the storage bin NOTE To retain the safety and performance built into this icemaker it is import...

Страница 6: ...down the bin on its back to protect the finish and remove the bolts holding the shipping skid to the bin 3 Screw in the legs into the corresponding tapped holes in the bin bottom and tighten to seat t...

Страница 7: ...lumbing fitting and a shut off valve installed in an accessible position between the water supply line and the unit If water contains a high level of impurities it is advisable to consider the install...

Страница 8: ...for correct model and serial number against the serial plate and mail the registration card to the factory 12 Has the owner been given the name and thephonenumberoftheauthorizedICEMATIC Service Agency...

Страница 9: ...n in sequence of the following assemblies GEAR MOTOR S COMPRESSOR FAN MOTOR S if unit is an air cooled version kept under control by the condenser temperatu resensorwhichhasitsprobewithinthecondenser...

Страница 10: ...ENSER TEMP EVAPORATOR TEMP ICE LEVEL CONTROL TRANSF T 40 50 C DATA PROCESSOR 2 1 L N COMPRESSOR 9 10 11 12 13 3 4 5 6 7 8 CONTACTOR COIL GEAR MOTOR FAN MOTOR ELECTRONIC CARD RELAYS TRIAC RESET S E N S...

Страница 11: ...erature sensor which is located within the condenser fins keeps the head condensing pressure between preset values In the event of condenser clogged such to prevent the proper flow of the cooling air...

Страница 12: ...a gradual decrease of the water level in the float reservoir and as soon as the level gets below the two vertical metal pins the flaker stops to operate compressor first and 3 laterthegearreducer and...

Страница 13: ...DURES NOTE In the front of the PC Board is located a small I R Trimmer directly connected with the optical Ice level control By means of its screw it is possible to modify the signal received from th...

Страница 14: ...ter level The water flows from the reservoir into the bottom inlet of the freezer to sorround the stainless steel auger which is vertically fitted in the center of the freezer Inthefreezertheincomingw...

Страница 15: ...ecapillarytubewhere it looses some of its pressure so that its pressure and temperature are lowered Next the refrigerant enters into the evaporator coil wrapped around the freezer inner tube The water...

Страница 16: ...l operating mode The condenser temperatu re sensor has a further safety function which consist in preventing the unit from operating in Lo ambient conditions i e when the condenser temperature equival...

Страница 17: ...tart the unit it is necessary to press the RE SET push button or switch OFF and ON the power line main disconnnect switch Fig 7 The machine will remain in OFF mode for one hour then it will restart au...

Страница 18: ...NOTE Before charging the refrigerant system alwayscheckthetypeofrefrigerantandquantity as specified on the individual ice machine dataplate The refrigerant charges indicated are relatives to averages...

Страница 19: ...sumption of the light beam between the two COMPONENTS DESCRIPTION A EVAPORATOR TEMPERATURE SENSOR The evaporator sensor probe is inserted into its tube well which is welded on the evaporator outlet li...

Страница 20: ...he ice maker compressor gear motor etc The five LEDS placed in a row in the front of the P C BOARD monitor the following situations GREEN LED Unit under electrical power YELLOW LED Blinking I R beam c...

Страница 21: ...lubricant grease MOBILPLEX IP 44 Two seal rings one fitted on the rotor shaft and the other on the output shaft keep the gear case sealed The interior can be inspected and serviced by unbolting the tw...

Страница 22: ...LATING VALVE Water cooled version This valve controls the head pressure in the refrigerant system by regulating the flow of water going to the condenser As pressure increases the water regulating valv...

Страница 23: ...On F120 F200 SF300 and SF500 remove the front top and side rear panels and on SFN1000 remove the front top and left side panels 2 Unloose the three screws securing the plastic cover to the top of the...

Страница 24: ...f the way to allow room to work On F120 F200usingasuitablelenghtandsizewooden dowel or stick inserted through the top of the open freezer tap the lower half of the water seal and the lower bearing out...

Страница 25: ...and transfer it in a container so to reclaim or recycle it 5 Unsolder and disconnect the capillary tube and the accumulator suction line assy from the outlet line of the freezing cylinder 6 Remove th...

Страница 26: ...GB 32 WIRING DIAGRAM F120 F200 AIR AND WATER COOLED 230 50 1 GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Страница 27: ...GB 33 WIRING DIAGRAM SF300 SF500 AIR AND WATER COOLED SINGLE PHASE GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Страница 28: ...34 WIRING DIAGRAM SF500 AIR AND WATER COOLED THREE PHASE GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Страница 29: ...GB 35 WIRING DIAGRAM SFN1000 AIR AND WATER COOLED THREE PHASE GV YELLOW GREEN B WHITE G GREY N BLACK A BLUE M BROWN V GREEN...

Страница 30: ...erse rotation yellow LED glows Gear motor turns on reverse Check stator winding and capacitor Too low gear motor rotating speed Check rotor bearings freezer bearings and interior of freezer for scores...

Страница 31: ...mp Float valve not closing Check and adjust float valve setting screw t u o p s e h t g n i d l o h s w e r c s n e t h g i T g n i k a e l t u o p S Excessive noise or chattering Mineral or scale dep...

Страница 32: ...water down bin drain line to be sure that drain line is open and clear 9 Check the ice level control sensor to test shut off Close the bottom of the ice chute and wait till it is completely full of ic...

Страница 33: ...low the overflow 11 When all the cleaning solution has been used up open the water shutoff valve to allow new fresh water to flow into the reservoir Let the unit to continue to run until the ice resum...

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