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ICE i20NBL / i20NBTL / i20NBTL-OB / i24BTL

OPERATOR MANUAL

SAFETY PRECAUTIONS......................................................................................................4

MACHINE COMPONENTS...................................................................................................5

PANEL COMPONENTS........................................................................................................6

i-synergy

INTRODUCTION.................................................................................................7

MACHINE SETUP & INSTALLATION....................................................................................7

MACHINE OPERATION................................................................................... ..............8

WHILE OPERATING MACHINE..........................................................................................8

TANK DRAINING..................................................................................................................9

BATTERY CHARGING.........................................................................................................9

PREVENTATIVE MAINTENANCE......................................................................................10

FAULT CODE & SOLUTION................................................................................................11

BASIC TROUBLESHOOTING............................................................................................12

TECHNICAL SPECIFICATION............................................................................................13

PARTS LIST...................................................................................................................14-46

WEAR AND TEAR PARTS..................................................................................................47

WIRING DIAGRAM........................................................................................................48-49

TABLE OF CONTENTS

Содержание ICE USA i20NBL

Страница 1: ...Operator Parts Manual www ice4usa com 8130060 REV 0 03 201...

Страница 2: ...rovide your name company name customer ID number billing and shipping address phone number and purchase order number Model No Serial No Machine Options Sales Rep Sales Rep Phone No Customer ID Number...

Страница 3: ...synergyTM INTRODUCTION 7 MACHINE SETUP INSTALLATION 7 MACHINE OPERATION 8 WHILE OPERATING MACHINE 8 TANK DRAINING 9 BATTERY CHARGING 9 PREVENTATIVE MAINTENANCE 10 FAULT CODE SOLUTION 11 BASIC TROUBLE...

Страница 4: ...surfaces Follow all safety guidelines Be very careful when using the machine in reverse Reduce speed when turning to operating it Never allow children to play on or around Do not operate on inclines...

Страница 5: ...16 i SYNERGY decal 17 ICE Logo 18 Hose Fill Port 19 Squeegee Storage Bracket 20 Control panel see Panel components 21 Emergency Stop Button Drive Models 22 Main controller breaker 23 On board battery...

Страница 6: ...icator 2 Battery meter 3 Brush motor indicator 4 LED display screen 5 6 7 8 Fault message display area 9 Vacuum motor indicator 10 Vacuum motor switch 11 Fault code 12 Timer 13 Speed control button 14...

Страница 7: ...IES INTO COMPARTMENT 4 Plug the batteries connector to the machine adaptor connect machine i synergyTM COM port with the batteries MACHINE SET UP PRE OPERATION CHECKS 1 Sweep or dust mop the surface t...

Страница 8: ...The drive model i20NBTL i24BTL Pull the control handle bail see machine components item 2 backwards to start scrubbing The machine will automatically propel forward To reverse the drive model simply...

Страница 9: ...ag to remove any excess dirt 3 located in the recovery tank DRAINING THE SOLUTION TANK Any time scrubbing operation is completed the solution tank should be drained and cleaned 1 Pull the solution tan...

Страница 10: ...lean the recovery tank cover seal Replce it if damaged 4 Lubricate all grease points and pivot points with silicon spray and approved grease 5 Check the machine for loose nuts and bolts 6 Check the ma...

Страница 11: ...ck the propel motor Wiring F25 Check Brush Motor Bad brush motor Check the brush motor Wiring F40 Check Proximity Sw Proximity switch fault Check the Proximity switch F41 Release Handle Operation mist...

Страница 12: ...iring Contact ICE service center Worn Motor carbon brushes Contact ICE service center Little or no Ball valve set too low or shut off Turn on the ball valve shut off hose Clean solution tank filter or...

Страница 13: ...PATH WIDTH 20 in 500 mm Disk 500 mm 20 in 20 in x 14 in Pad 24 in 600mm PRODUCTIVITY RATE 19 375 ft2 1 800 m2 h 23 680 ft2 2 200 m2 h 28 000 ft2 2 600m2 h DRIVE SYSTEM Brush Assisted Transaxle 0 27 hp...

Страница 14: ...14 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST RECOVERY TANK GROUP...

Страница 15: ...6 18 1 6 10 6 8111014 FLOAT ADAPTER 1 7 8111001 GASKET 1 8 8111015 FLOAT SHUT OFF 1 9 8131003 CAP 1 10 8131001 RECOVERY TANK 1 11 8131010 DRAIN HOSE 1 12 1962050 CLAMP 1 13 8111300 HINGE ASSEMBLY 2 14...

Страница 16: ...16 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST VACUUM FAN GROUP...

Страница 17: ...TION NO REQ D 1 8112005 GASKET VACUUM MOTOR 1 2 1121605 HEX NUT M6 3 3 8112006 STUD M6 92 3 4 8132050 AMETEK VACUUM MOTOR KIT 24VDC 1 8132006 CARBON BRUSH 24VDC VACUUM MOTOR 2 5 1421612 FLAT WASHER M6...

Страница 18: ...18 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION TANK GROUP...

Страница 19: ...4 SPRING 1 13 8113107 RETAINER SPRING 1 14 8113103 BOLT M6 18 1 15 8113108 LINK SPRING 2 8133108 LINK SPRING ORBITAL HEAD MODEL 2 16 1123608 LOCK NUT M6 1 17 1221512 SCREW M5 12 15 18 1123507 LOCK NUT...

Страница 20: ...D LIGHT MNTG BASE 1 39 1221520 SCREW M5X20 3 40 8133602 LED LIGHT COVER 1 41 8113030 SEAL 1 42 8113002 COVER 1 43 8113007 STRAP 1 44 1321213 SELF TAPPING SCREW ST4 2X13 1 45 4010316 ICE Logo 2 46 8133...

Страница 21: ...21 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 22: ...MNTG 1 15 8144025 LABEL CIRCUIT BREAKER 1 16 1221515 PH SCREW M5 15 4 17 1123507 LOCK NUT M5 6 18 1123305 LOCK NUT M3 4 19 8113010 BRACKET CONNECTOR MTG 1 20 8134750 CONNECTOR GRID BLUE 1 21 1434300 L...

Страница 23: ...50 6210111 CLAMP DRAIN HOSE 1 51 1023612 HEX BOLT M6 X 12 COPPER 6 52 1422616 LOCK WASHER M6 11 53 1423612 FLAT WASHER M6 12 1 COPPER 6 54 8134790 MAIN CONTROLLER i20NB 1 55 8134070 REAR PLATE CONTROL...

Страница 24: ...24 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 25: ...8310707 BUTTON EMERGENCY STOP 1 17 8124730 EMERGENCY STOP SWITCH KIT 1 18 1221515 PH SCREW M5 15 4 19 1123507 LOCK NUT M5 6 20 1123305 LOCK NUT M3 6 21 8113010 BRACKET CONNECTOR MTG 1 22 8134750 CONNE...

Страница 26: ...X 12 COPPER 8 54 1422616 LOCK WASHER M6 13 55 1423612 FLAT WASHER M6 12 1 COPPER 8 56 8144790 MAIN CONTROLLER i20NBT 1 57 8134070 REAR PLATE CONTROL CONSOLE 1 58 1421824 FLAT WASHER M8 24 2 10 59 1021...

Страница 27: ...27 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 28: ...SLEEVE 2 17 8135001 PLASTIC THRUST WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 811500...

Страница 29: ...29 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 30: ...WASHER M12 30 1 5 4 18 1421132 FLAT WASHER M12 32 1 5 4 19 1021230 HEX BOLT M12 30 2 20 1645324 COTTER 3 2 24 1 21 8115003 PIN 1 22 8114511 BALL JOINT M6 1 23 8115001 BRACKET SQGE MNTG 1 24 8115203 C...

Страница 31: ...31 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 32: ...8 5 25 4 4 5 1 16 1422821 LOCK WASHER M8 2 17 1023815 HEX BOLT 5 16 18 1 5 UNC 1 18 1222635 SCREW M6X35 6 19 8116030 STUD 6 20 9040019 19 PAD DRIVER 1 9040019K 19 PAD DRIVER OPTION 1 21 9000001 BIG M...

Страница 33: ...33 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 34: ...13 1123808 LOCK NUT M8 2 14 1221515 SCREW M5 15 4 15 1421510 FLAT WASHER M5 10 1 0 8 16 8146303 END CAP 3 8 2 17 8146305 PLASTIC CLAMP 4 18 8146508 PVC TUBING 2 19 8146301 TEE FITTING 3 8 1 20 112350...

Страница 35: ...35 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 36: ...HUB DRIVER 3LUG PULLY 1 23 1421124 FLAT WASHER M12 24 2 5 4 24 1123115 LOCK NUT M12 4 25 8126020 BRACKET GUARD SPLASH 1 26 9040011U 11 PAD DRIVER 2 9050012U 11 PAD DRIVER OPTION 2 27 1222635 SCREW M6...

Страница 37: ...37 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 38: ...5 4 8 8115404 BEARING JOURNAL 7 9 8115405 SLEEVE P M 2 10 1021825 HEX BOLT M8 25 4 11 1422821 LOCK WASHER M8 4 12 1421816 FLAT WASHER M8 16 1 6 4 13 8117002 LEFT BRACKET 1 14 8117005 SPACER I20NB 1 15...

Страница 39: ...39 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 40: ...KET SCRUB HEAD LIFT 1 3 8133151 BUMPER 3 4 1123810 LOCK NUT M8 7 5 1021820 HEX HEAD BOLT M8 20 2 6 8125415 JOURNAL BEARING SS 2 7 8125414 SLEEVEE STAINLESS STEEL 2 8 8117007 NYLON WASHER 12 9 24 2 5 4...

Страница 41: ...41 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST...

Страница 42: ...SHER M8 24 2 8 7 8117007 NYLON WASHER 12 9 24 2 5 4 8 8115404 BEARING JOURNAL 4 9 8115405 SLEEVE P M 2 10 1123115 LOCK NUT M12 1 11 1421124 FLAT WASHER M12 24 2 5 1 12 8126011 LEFT BRACKET 1 13 142282...

Страница 43: ...43 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SQUEEGEE GROUP...

Страница 44: ...1 11 8118003 STAR KNOB M8 4 12 8118004 SQUEEGEE HOUSING 1 13 1021835 HEX BOLT M8 35 2 14 8118009 STAINLESS STELL RETAINER SQUEEGEE 1 15 8118008 PLASTIC SPACER 1 16 1222515 COUNTERSUNK FLAT HEAD SCREW...

Страница 45: ...45 ICE i20NBL i20NBTL i20NBTL OB i24BTL PARTS LIST SOLUTION GROUP...

Страница 46: ...SE FILTER ASSEMBLY 1 7 8119104 SCREEN FILTER 40 MESH 1 8 1622760 O RING 1 9 8119102 CAP FILTER ASSEMBLY 1 10 1421510 FLAT WASHER M5 10 1 2 11 1221512 SCREW M5 12 2 12 8119202 TUBING ID 12MM L 100MM 1...

Страница 47: ...PROTECTIVE WHEEL 3 3 8118021 SQUEEGEE BLADE FRONT LINATEX 1 4 8118022 SQUEEGEE BLADE REAR LINATEX 1 5 9050020 20 BRUSH i20NBL NBTL 1 9050020E 20 BRUSH i20NBL NBTL OPTIONAL 1 9050012 12 BRUSH i24BTL 2...

Страница 48: ...panel PCB EW Solution solenoid valve switch SW3 Control handle start bail switch SW2 Safe switch Scrub head lifting WP Proximity switch LITHIUM BAT Lithium ion Batteries BR Main controller circuit br...

Страница 49: ...ergy starting switch LED1 Running light CHARGER On board battery charger M3 Transaxle motor M1 Brush motor M2 Vacuum motor WP Proximity switch SW2 Control handle bail switch backward SW1 Control handl...

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