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pressure gauge and turn off the vacuum
pump.

Maintain pressure for 20 minutes and
make sure there is no leak.

INJECTING REFRIGERANT

STEP

PRECAUTION

Remove the vacuum pump from the
charging meter. Connect the refrigerant
cylinder to the charging meter with the
connection pipe as short as possible.

Unscrew refrigerant cylinder and put it
upside down on the electronic scale.

ATTENTION: The charging volume is
very small for the R290 refrigeration
system, so it’s necessary to precisely
control the charging volume within 2g.
The precision of the electronic scale shall
be 0.5g.

Prepare the connection pipe, pressure
gauge and accessories; empty the
charging pipe; and set the electronic
scale to zero.

The hose connecting the cylinder and
charging meter shall be tension-free to
minimize error of charging volume.

Slowly open the low pressure valve of the
pressure gauge. When the charging
volume reaches the rated volume
indicated on the nameplate, immediately
close the low pressure valve, and then
close the R290 refrigerant cylinder to stop
the charging.

NOTE: Keep charging pressure below
3Bar all the time to prevent fast charging.
Fast charging will lead to a charging error.

SEALING AND COMMISSIONING

STEP

PRECAUTION

Use a leak tester to check the machine
for any leaks.

After confirming there is no leak, use the
sealing pliers to clamp flat the process

10

Содержание iBC-101B

Страница 1: ...Self Contained Ice Machines Ice Machines with Bins Service Manual Models iBC 129P iBC 219P iBC 101B iBC 289 iBC 350P and iBC 500P PLEASE READ CAREFULLY BEFORE SET UP OPERATION AND MAINTENANCE ...

Страница 2: ...Table of Contents R290 Refrigerant Properties 3 R290 Ice Machine 4 5 Maintenance Checklist 6 7 Maintenance S O P 8 11 ...

Страница 3: ...ed in household refrigerators and other products in the early 2000s Explosion Concentration 2 1 9 5 Designation Propane Molecular formula C3H8 Molecular weight 44 specific weight is larger than air Appearance and property Colorless and odorless under atmospheric pressure Environmentally friendly R290 is globally recognized as being an environmentally friendly refrigerant and is generally permitted...

Страница 4: ... iBC 219P iBC 101B iBC 289 iBC 350P and iBC 500P including compressor relay switch and controller are explosion resistant parts that passed tests and are permitted to be used in equipment using flammable coolant Electrical parts that are not tested or may cause a fire or become an ignition source must be completely sealed to avoid becoming a possible ignition source For all the reasons above the p...

Страница 5: ...ote R290 refrigeration system has no service valve for safety reasons needle charging valve is required Note When charging refrigerant for the system 1 Discharge refrigerant from the system 2 Vacuum the refrigeration system 3 Charge the system 5 ...

Страница 6: ...ance areas must be equipped with R290 concentration alarms at low positions which shall not be covered Two or more fire extinguishers must be prepared at easily accessible locations Ventilators switches breakers and other electrical devices need to be explosion resistant All devices must be reliably grounded with secure wires Personnel Maintenance personnel must receive professional training Maint...

Страница 7: ...rging valve Refrigerant connection tube Electronic scale with a precision of 0 5g Cutter Sealing pliers x 2 Magnet Refrigerant cylinder Storage requirements Protect cylinders from direct sunlight Place cylinders in vertical position Place cylinders in a well ventilated place Keep cylinders away from open flame and heat source Check the valves for leaks regularly 7 ...

Страница 8: ... gauge connect the needle charging valve to the low pressure connector and arrange the outlet of the discharge tube to the outside Make sure the outlet is in an open place and is at least 2m away from any heat source or ignition source Remove the hot air bypass valve coil of the refrigeration system place the magnet on the valve and make sure the magnet has enough attraction to open the valve Thro...

Страница 9: ...NT OF PARTS STEP PRECAUTION Welded parts are to be placed on their original positions in the system REMEMBER Some parts of the R290 system must be explosion resistant Please use the original accessories Weld the new extension pipe to the original process pipe If the compressor is replaced weld it onto the new compressor The process pipe is required to be long enough for the next service Press and ...

Страница 10: ...repare the connection pipe pressure gauge and accessories empty the charging pipe and set the electronic scale to zero The hose connecting the cylinder and charging meter shall be tension free to minimize error of charging volume Slowly open the low pressure valve of the pressure gauge When the charging volume reaches the rated volume indicated on the nameplate immediately close the low pressure v...

Страница 11: ...pe on the clamped point farther away from the compressor and seal it by brazing Take off the magnet and mount the defrosting valve coil on the original position Turn on the ice machine for commissioning at least 20 minutes after charging 11 ...

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