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AS1375-940

Page 

30

Disinfection of Water Conditioners

The construction materials of the water conditioner
system do not support bacterial growth or
contaminated the water supply. However, we
recommend that the conditioners be disinfected after
installation and before the conditioners are used to
treat potable water. In addition, a conditioner can
become fouled with organic matter during normal
usage or with bacteria from the water supply. Periodic
disinfection is recommended for all conditioners. Use
one of the following methods of disinfection based on
operating conditions, style of conditioner, type of ion
exchange, and disinfectant available.

Sodium Hypochlorite

Sodium Hypochlorite, 5.25% solutions, can be used
with polystyrene resin, synthetic gel zeolite,
greensand, and bentonites and are available under
trade names such as Chlorox, Linco, Bo Peep, White
Sail and Eagle Brand Bleach. Adjust the dosage if
stronger commercial solutions are used.

The recommended dosage for 5.25% solution is:

 

Polystyrene resin: 1.2 fluid ounces per cubic foot.

 

Non-resinous exchangers: 0.8 fluid ounces per
cubic foot.

Complete the following steps to disinfect the
conditioner: Add the sodium hypochlorite solution to
the brine well of the brine tank. Make sure that the
brine tank has water init so the solution is carried into
the conditioner. Proceed with normal regeneration.
Refer to the 

Manual Regeneration

 section for this

manual.

Calcium Hypochlorite

Calcium Hypochlorite, 70% available chlorine, is
available in several forms including tablets and
granules. These solid materials can be used directly
without dissolving before application.

The recommended dosage for Calcium Hypochlorite
is two grains (approx. 0.1 ounce) per cubic foot.

Complete the following steps to disinfect the
conditioner: Add the Calcium Hypochlorite to the
brine well of the brine tank. Make sure that he brine
tank has water in it so the solution is carried into the
conditioner. Proceed with normal regeneration. Refer
to the 

Manual Regeneration 

section of this manual.

6.  Intermittent or irregular

brine draw .

a.  Low water pressure.

b.  Defective Injector. 

!

a.  Water pressure must be 20 psi

Minimum.

b.  Replace both injector and injector cap.

7.  No conditioned water

After regeneration.

a.  Unit did not regenerate
b.  No salt in brine tank
c.  Plugged injector.

d.  Air check prematurely closed.

a.  Check for power.
b.  Add salt to brine tank.
c.  Remove injector and injector screen,

Flush with water.

d.  Put control momentarily into brine refill

To free air check. Replace or repair air
check if needed. Refer to brine line
connection.

8.  Control backwashes at

Excessively low or high
Rate.

a.  Incorrect back wash controller. 

!

b.  Foreign matter effecting controller

Operation. 

!

a.  Replace with correct size controller.
b.  Remove and clean controller seat and

Ball.

9.  Flowing or dripping

Water at drain or brine
Line after regeneration.

a.  Drain valve (5 or 6) or brine valve

(1)  held open by foreign matter or
particle.

b.  Weak valve stem return spring on

Top plate.

a.  Manually operate valve stem to flush

Away obstruction.

b.  Replace spring.

10.  Hard water leakage

During service.

a.  Improper regeneration.

b.  Leaking external bypass valve.
c.  O-ring around riser tube

Damaged.

d.  Leaking past bypass valve disc.

a.  Repeat regeneration making certain

Correct salt usage is used.

b.  Replace o-ring.
c.  Replace o-ring.
d.  Replace defective part.

Содержание AS1375-940

Страница 1: ...TION OPERATING INSTRUCTIONS Model AS1375 940 Serial No Telephone 07 3219 2233 Facsimile 07 3219 2266 Email sales ibcwater com au Website www ibcwater com au FILTRATION WATER TREATMENT PRODUCTS for commercial industrial and residential application Manufacturer and Supplier of ...

Страница 2: ...oximately 20ppm based on a sample volume of 10mls Other hardness test kits are available for more accurate testing eg Hardness Tablets Directions Take a 50ml sample of water in a screw capped bottle Add one 1 tablet to sample shake or crush to disintegrate Repeat until last trace of reddish tinge disappears The final colour is usually blue but with some water a greyish coloured end point is obtain...

Страница 3: ...age in litres call ð D For household situations allow 250 litres per person per day CALCULATION N 1000 x C D x H Select nearest lower whole number If necessary consult your dealer or IBC Water Treatment for advice on setting up the softener EXAMPLE Household use for 6 people on 300 mg l hard water using Model AST1041 at 1350 grams capacity N 1000 x 3500 1500 x 300 7 8 days 7 days Note Maximum numb...

Страница 4: ... Per Kg metres AS1375 940 2625 5 5250 18 50 60 25 12 75 93 0 85 0 60 1 60 CABINET BRINE CHAMBER POLY MOULDED Operating Pressure 300 690 kPa Temperature 5o x 50o C Electrical 240V 50Hz 3 watts maximum WARNING A pressure reduction valve should be installed in areas of high water pressure above 690kPa A water hammer arrestor should be installed if water hammer prevails Caution Do not use where water ...

Страница 5: ...f the top The resin must not be allowed to be spilled on the floor as it is very slippery and dangerous to walk on STEP 5 Clean top of neck and threads of all traces of resin Remove the plastic cap fitted in Step 3 taking care not to raise the distributor pipe NEVER shorten the length of the distributor pipe STEP 6 Unpack control valve check that tank O ring is in place Clip in top strainer if not...

Страница 6: ...TOP STRAINER SUPPLIED LOOSE IT IS IMPORTANT THAT THIS STRAINER IS ASSEMBLED TO THE VALVE DURING INSTALLATION THE LENGTH OF THE INTERNAL RISER PIPE IS FACTORY ADJUSTED FOR THE TANK SIZE PROVIDED DO NOT SHORTEN THIS PIPE UNDER ANY CIRCUMSTANCES ASSEMBLE TOP STRAINER TO VALVE BODY PUSH AND TWIST INTERNAL RISER PIPE ...

Страница 7: ...the timer at the left hand side The Transformer is only suitable for indoor mounting When ordering spare parts Advise that the Timer is the low voltage model Salt Dial Indicator Knob Clock Dial Calendar Cap Day Pins Do not rotate by hand Low Voltage Transformer Only use the included transformer for powering the Timer Connect the plug of the transformer cable to the mating socket at the rear of the...

Страница 8: ...AS1375 940 Page 8 Water Conditioning Control System Installation Operating and Maintenance Manual Series 255 Valve 940 Control ...

Страница 9: ...acing Conditioner into Operation 13 Adjustment of Timer 14 Special Features of Timer Adjustment of Brine Control 14 How to Set the Salt Dial Service 15 Removing the Timer Assembly Removing the Valve Assembly Preventative Maintenance 17 Injector Screen and Injector Specifications 18 Pressure Graphs 19 Control Valving identification 20 Valve Disc Operation 20 Flow Diagrams 21 Replacement Parts 22 Tr...

Страница 10: ...ve cycle operation provides for down flow service up flow backwash down flow brining down flow slow and fast rinse A sixth position is included for timed refill of the brine tank Valve discs are held closed by water pressure and therefore are leak tight The sealing forces are increased as the water pressure is increased Valve seats are in a vertical position which is design position least vulnerab...

Страница 11: ...trol Bypass Valve optional Air Check Brine Tube Fitting Connection 1 4 Figure 2 Tank Adaptor Tank Tread 2 1 2 8 male NPSM Drain Connection 3 8 or 1 2 NPT or BSPT Outlet Connection 3 4 or 1 NPT or Inlet Connection 3 4 or 1 NPT or BSPT ...

Страница 12: ...ter pressure at the conditioner is not less than 40psi 280kPa You may elevate an additional 2ft 61cm for each additional 10psi 70kPa of water pressure When the drain line is elevated and empties into a drain which is below the level of the control valve form a 7 inch 17cm loop at the drain end of the line so that the bottom of the loop is level with the drain line connection This provides an adequ...

Страница 13: ...lve s into the not in bypass position Open the water supply valve very slowly to approximately the 1 4 open position Caution If the water supply valve is opened too rapidly or too far resin may be lost In the BACKWASH position you should hear air escaping slowly from the drain line 3 When all the air is purged from the tank water begins to flow steadily from the drain slowly open the main supply v...

Страница 14: ...indicator knob counterclockwise to START Figure 8 It will take a few minutes for regen eration to begin The normal regeneration schedule will not be disrupted Manual Regeneration Electricity is used only to run the timer and to rotate the camshaft All other functions are operated by water pressure Therefore in the event of a power outage all the various regeneration positions may be dialled manual...

Страница 15: ...e timer assembly for servicing 1 Unplug the power cord 2 Remove the rear cover by pushing back on the tab provided on the cover with your thumb Figure 10 Next lift the cover off the valve 3 To remove the camshaft or reinstall it the rib on the shaft must be pointing straight up This occurs when the indicator knob is rotated to the refill position Press down on the back of the camshaft to disengage...

Страница 16: ...e camshaft Slide the camshaft into the timer It may be necessary to rock the timer slightly to key the camshaft into the timer When the camshaft is slid into place lift he back of the camshaft up while rotating the indicator knob to seat the camshaft in the top plate hoop Removing the Valve Assembly Complete the following steps to remove the valve assembly 1 Unplug the power cord 2 Shut off the wa...

Страница 17: ...teps to clean the injector screen and injector 1 Unplug the power cord 2 Shut off the water supply or put the bypass valve s into the bypass position and remove the rear cover Figure 10 3 Relieve system pressure by opening the rinse drain valve the fifth valve back from the control with a screwdriver Figure 11 4 Using a blade screwdriver unscrew and remove the injector screen and injector cap 5 Cl...

Страница 18: ...Pressure 300 psi 2069kPa Working Pressure 20 to 127 psi 138 to 876 kPa 100 psi max in Canada Voltage 24V 50 Hz 24V 60 Hz 100V 50 Hz 100V 60 Hz 230V 50 Hz 115V 60 Hz Current 50 mA Operating Temperature 34 F 1 C to 120 F 49 C Humidity 10 to 100 condensing allowed Pressure Tank Thread 2 1 2 in 8 NPSM Brine Line Thread 1 4 in NPT male Distributor Tube Diameter Required 13 16 in O D 20 6 mm ...

Страница 19: ... 1 2 in NPT male drain Valve Module Tank Adaptor Optional Bypass Valve Reinforced NORYL Inlet Outlet Manifold Brass or reinforced NORYL Rubber Parts Compounded for cold water service Injector size A White Nozzle 0 042 in 1 1 mm diameter Throat 0 089 in 2 3 mm diameter Injector size B Blue Nozzle 0 052 in 1 3 mm diameter Throat 0 099 in 2 5 mm diameter Injector size C Red Nozzle 0 059 in 1 51 mm di...

Страница 20: ...AS1375 940 Page 20 Control Valving Identification Valve Disc Operation ...

Страница 21: ...AS1375 940 Page 21 Flow Diagrams ...

Страница 22: ...AS1375 940 Page 22 ...

Страница 23: ...e 1000904 Adj Backwash Extra Salt Long Rinse Long Cycle 1000905 3 Cycle Adj Backwash 11 Motor Option 1 1000802 24V 50 Hz 1000803 24V 60 Hz 1000804 110V 50 Hz 1000805 100V 60 Hz 1000806 230V 50 Hz 1000807 115V 60 Hz Code Part No Description Qty 12 1000841 Clutch Gear 1 13 1007483 Wire Nut 1 14 1000833 Gear 1 15 1000832 Gear 1 16 1000858 Geneva Clock 1 17 1000844 Geneva Drive Gear 1 18 Power Cord 1 ...

Страница 24: ...AS1375 940 Page 24 ...

Страница 25: ...AS1375 940 Page 25 Valve Body and Tank Adaptor Module ...

Страница 26: ... No 14 for 14 in Diameter Tank 7 1030502 Ball Flow Control 1 8 Injector Assy With O rings 1 1032970 A Injector White 1032971 B Injector Blue 1032972 C Injector Red 9 Injector Cap With O rings 1 1000217 A Cap 1000218 B Cap 1000219 C Cap Code Part No Description Qty 10 1033784 Tank Adaptor Assy 1 11 1032416 Air Check Ass 1 12 1010429 O ring 3 1 8x3 1 2x3 16 BN 1 13 1010428 O ring 3 4x1x1 8 EP 1 14 L...

Страница 27: ...tic Pipe Adaptor Kit 1 1001605 1 in BSPT Plastic Pipe Adaptor Kit 1 1001611 3 4 in BSPT Brass Pipe Adaptor Kit 1 1001610 1 in NPT Brass Pipe Adaptor Kit 1 1001612 1 in BSPT Brass Pipe Adaptor Kit 1 Code Part No Description Qty Piping Boss 4 Kit Piping Boss Includes Hardware 1040277 3 4 in NPT Brass 3 8 in NPT Drain 1040278 1 in NPT Brass 1 2 in NPT Drain 1040281 3 4 in BSPT Brass 3 8 in BSPT Drain...

Страница 28: ...b Restricted drain line c Injector plugged d Defective injector e Valve disc 2 and or 3 not closed f Air check prematurely closed a Water pressure must be 20 psi minimum b Remove restriction c Clean injector and screen d Replace injector cap e Flush out foreign matter holding disc s open by manually operating valve stem s Replace if needed f Put control momentarily into brine refill replace or rep...

Страница 29: ...AS1375 940 Page 29 ...

Страница 30: ...n be used directly without dissolving before application The recommended dosage for Calcium Hypochlorite is two grains approx 0 1 ounce per cubic foot Complete the following steps to disinfect the conditioner Add the Calcium Hypochlorite to the brine well of the brine tank Make sure that he brine tank has water in it so the solution is carried into the conditioner Proceed with normal regeneration ...

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