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IAI ELECYLINDER EC-DWS10 R Series, Руководство пользователя, Страница: 3 / 36

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Ball screw

Ball circulating type
linear guide
(same as the opposite side)

Motor

Controller

Stainless sheet

Positioning of two points

Built-in controller

All-in-one

Side mounted motor type

The side mounted motor type is suitable for limited space in the longitudinal direction.

All necessary functions 
for a single axis are 
built-in including 
controller and teaching 
functions.

▲

Lifter transfer of parts container boxes
Z-axis: EC-DWS12MR-800

Designing, start up and 
adjustment times can be 
shortened.

Wide

Type

Digital speed controller

Motion setting
Trial run
Cycle time checking

The ELECYLINDER

main unit

can do all of these !

・

・

・

　　

　　

　　

・

・

・

Example of in-house manufacturing a direct-acting unit

Greater number of parts and man-hours

Ball screw
Two linear guides
Guide block

Motor

Coupling

Plate

Bearing

Assembling

Designing

Servo adjustment

Wide slider type ELECYLINDER 

product page to view the demo video:

2

Содержание ELECYLINDER EC-DWS10 R Series

Страница 1: ...www intelligentactuator com ...

Страница 2: ...eceleration Deceleration Deceleration Deceleration Operating condition forward backward end to forward end Operating condition backward forward end to backward end Speed Speed Acceleration Acceleration Acceleration Acceleration Push Push Cycle time Cycle time Time Time Jog Present position Forward end Position setting Backward end Manual operation Inching Backward end Unit change Forward end home ...

Страница 3: ...controller and teaching functions Lifter transfer of parts container boxes Z axis EC DWS12MR 800 Designing start up and adjustment times can be shortened Wide Type Digital speed controller Motion setting Trial run Cycle time checking The ELECYLINDER main unit can do all of these Exampleofin housemanufacturingadirect actingunit Greater number of parts and man hours Ball screw Two linear guides Guid...

Страница 4: ... specification WL2 Wireless axis operation specification Model Specification Items Model Specification Items ELECYLINDER Wider Slider Type WS10 Wide slider 100mm width WS12 Wide slider 120mm width Blank Without digital speed controller D With digital speed controller D WS10 D WS12 S Lead 20mm S Lead 24mm H Lead 12mm H Lead 16mm M Lead 6mm M Lead 8mm L Lead 3mm L Lead 4mm D WS10 D WS12 50 50mm 50 5...

Страница 5: ... stroke Numbers in band Max speed by stroke Numbers in are when used vertically Max payload Reference page Model mm 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Motor straight D WS10 S 20 4 P7 H 12 15 M 6 25 4 L 3 44 7 D WS12 S 24 10 P11 H 16 20 M 8 40 8 L 4 62 13 5 Side mounted motor D WS10 R S 20 4 P15 H 12 15 M 6 25 4 L 3 44 7 D WS12 R S 24 10 P19 H 16 20 M 8 40 8 L 4 62 13 5 ...

Страница 6: ...ss steel sheet to break Please inspect it daily and adjust the sheet if any slack or misalignment is found Precautions for installation Overhang load length Keep the body installation surface and parts mounting surface flatness within 0 05mm m Uneven flatness will increase the sliding resistance of the slider and may cause a malfunction The bottom surface and the left side when viewed from the opp...

Страница 7: ...ugh holes mm A mm B mm Reamed hole mm Oblong hole mm D WS10 R M5 φ5 5 through φ9 5 deep counterbored depth 6 5 84 25 5 φ5H7 Depth 5 C 5 0 0012 0 D 6 depth 5 D WS12 R M6 φ6 6 through φ11deep counterbored depth 6 5 103 30 φ6H7 Depth 6 C 6 0 0012 0 D 7 dept 6 Oblong hole Through hole Reamed hole Reference surface Counterbored through holes Reamed hole Oblong hole Base side plate Slider side plate Not...

Страница 8: ...23 Digital speed controller installation direction left Note 2 DL 24 Digital speed controller installation direction right Note 2 DR 24 Designated grease specification Note 3 G1 G5 25 Non motor end specification NM 25 PNP specification PN 25 Slider part roller specification SR 25 Split motor and controller power supply specification TMD2 25 Battery less absolute encoder specification WA 25 Wireles...

Страница 9: ... The unit for payload is kg If blank operation is not possible Table of Payload by Speed Acceleration The product is set to disabled for shipment Refer to P 4 for details Orientation Horizontal Speed mm s Acceleration G 0 3 0 7 0 4 3 320 4 3 480 4 3 600 4 2 700 2 5 1 800 1 Lead 20 Orientation Horizontal Speed mm s Acceleration G 0 3 0 5 0 7 1 0 15 11 9 6 160 15 11 9 6 280 15 11 9 6 320 15 10 8 5 4...

Страница 10: ... hole P φ3 5 port diameter φ 9 a p e r t u r e Arrow view V Greasing port Grease port for ball screw guide same on opposite side 3 3 17 1 3 3 5 8 25 5 6 5 φ5 5 φ9 5 Cross section of Z Z Base mounting counterbored hole detail of side T slot 5 0 012 0 Depth 5 from base seating surface 6 R Detailed view of P Base oblong hole details V Dimensions by stroke Stroke 50 100 150 200 250 300 350 400 450 500...

Страница 11: ...eating surface E φ5 5 through φ9 5 deep counterbored depth 6 5 from the opposite side Oblong hole P φ3 5 port diameter φ 9 a p e r t u r e Arrow view V Greasing port Grease port for ball screw guide same on opposite side 3 3 17 1 3 3 5 8 25 5 6 5 φ5 5 φ9 5 Cross section of Z Z Base mounting counterbored hole detail of sideT slot 5 0 012 0 Depth 5 from base seating surface 6 R Detailed view of P Ba...

Страница 12: ...ake B 23 Air cylinder mounting plate CS 23 Digital speed controller installation direction left Note 2 DL 24 Digital speed controller installation direction right Note 2 DR 24 Designated grease specification G1 G5 25 Non motor end specification NM 25 PNP specification PN 25 Slider part roller specification SR 25 Split motor and controller power supply specification TMD2 25 Battery less absolute en...

Страница 13: ... Energy saving setting disabled The unit for payload is kg If blank operation is not possible Table of Payload by Speed Acceleration The product is set to disabled for shipment Refer to P 4 for details Orientation Horizontal Speed mm s Acceleration G 0 3 0 7 0 8 5 360 8 5 460 8 4 500 7 5 3 5 580 6 5 3 640 5 2 5 700 4 1 5 800 1 5 Lead 24 Orientation Horizontal Speed mm s Acceleration G 0 3 0 5 0 7 ...

Страница 14: ... 3 3 5 8 19 φ11 φ6 6 6 5 30 Cross section of Z Z Base mounting counterbored hole detail of side T slot 7 6 0 012 0 Depth 6 from base seating surface R Detailed view of P Base oblong hole details V Dimensions by stroke Stroke 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 L Without brake 447 497 547 597 647 697 747 797 847 897 947 997 1047 1097 1147 1197 With brake 487 537 587 637 6...

Страница 15: ... Arrow view V Greasing port Grease port for ball screw guide same on opposite side 1 3 3 3 3 5 8 19 φ11 φ6 6 6 5 30 Cross section of Z Z Base mounting counterbored hole detail of side T slot 7 6 0 012 0 Depth 6 from base seating surface R Detailed view of P Base oblong hole details V Dimensions by stroke Stroke 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 L Without brake 447 497 ...

Страница 16: ...nce and load moment are within the allowable range the operating conditions should be moderated if some abnormal vibration or noise is observed Options Name Option code Referencepage RCON EC connection specification Note 1 ACR 23 Brake B 23 Air cylinder mounting plate CS 23 Designated grease specification G5 25 Motor side mounted to the left Note2 ML 25 Motor side mounted to the right Note2 MR 25 ...

Страница 17: ...eneral Catalog 2021 Orientation Horizontal Speed mm s Acceleration G 0 3 0 5 0 7 1 0 4 3 5 3 2 320 4 3 5 3 2 480 4 3 5 3 2 600 4 3 5 3 2 700 4 2 5 2 1 5 800 3 2 1 5 1 900 1 1 Lead 20 Energy saving setting disabled The unit for payload is kg If blank operation is not possible Table of Payload by Speed Acceleration The product is set to disabled for shipment Refer to P 4 for details Orientation Hori...

Страница 18: ...ence surface dimension B range Base mounting surface Allowable moment offset reference position Oblong hole EC WS10 R DWS10 R Dimensions by stroke Stroke 50 100 150 200 250 300 350 400 450 500 L 316 5 366 5 416 5 466 5 516 5 566 5 616 5 666 5 716 5 766 5 A 291 341 391 441 491 541 591 641 691 741 B 226 276 326 376 426 476 526 576 626 676 C 150 200 50 100 150 200 50 100 150 200 D 0 0 1 1 1 1 2 2 2 2...

Страница 19: ...Cross section of Z Z Base mounting counterbored hole detail of sideT slot Home Oblong hole Applicable controllers Note EC Series products are equipped with a built in controller Please refer to P 30 for details on built in controllers EC WS10 R DWS10 R Dimensions by stroke Stroke 50 100 150 200 250 300 350 400 450 500 L 316 5 366 5 416 5 466 5 516 5 566 5 616 5 666 5 716 5 766 5 A 291 341 391 441 ...

Страница 20: ...ys the payload s maximum value If the energy saving setting is enabled the main specifications will change Please refer to Table of Payload by Speed Acceleration for details 3 If performing push motion operations refer to the Correlation between Torque and Current Limit diagram The torques listed are only reference values Refer to P 26 for precautions 4 The duty ratio is to be limited depending on...

Страница 21: ... 6 3 2 1000 1 5 Lead 24 Energy saving setting disabled The unit for payload is kg If blank operation is not possible Table of Payload by Speed Acceleration The product is set to disabled for shipment Refer to P 4 for details Orientation Horizontal Speed mm s Acceleration G 0 3 0 7 0 8 5 360 8 5 460 8 4 500 7 5 3 5 580 6 5 3 640 5 2 5 700 4 1 5 800 1 5 Lead 24 Orientation Horizontal Speed mm s Acce...

Страница 22: ...WS12 R DWS12 R Dimensions EC WS12 R Note When the slider is returning to its home position please be careful of interference from surrounding objects as it will travel until it reaches the M E Note The drawings below are for the motor side mounted to the left ML ST Stroke M E Mechanical end S E Stroke end CAD drawings can be downloaded from our website www intelligentactuator com 3D CAD 3D CAD 2D ...

Страница 23: ...licable controllers Note EC Series products are equipped with a built in controller Please refer to P 30 for details on built in controllers EC DWS12 R with digital speed controller Note When the slider is returning to its home position please be careful of interference from surrounding objects as it will travel until it reaches the M E Note The drawings below are for the motor side mounted to the...

Страница 24: ...0 300 350 500 Quantity 4 6 8 u Mass by stroke plate addition Stroke 50 100 150 200 250 300 350 400 450 500 Added mass kg 2 1 2 2 2 4 2 6 2 8 2 9 3 1 3 3 3 4 3 6 Options Options ACR This option should be selected to connect over an R unit to a field network When this option is selected the power source becomes twin power and input output specifications are fixed to NPN Therefore TMD2 and PN options...

Страница 25: ...ting M6 40 no of bolts shown in following table Square nuts 10 5 M6 no of nuts shown in following table Stroke 50 100 150 300 350 500 550 700 750 800 Quantity 4 6 8 10 12 u Mass by stroke plate addition Stroke 50 100 150 200 250 300 350 400 450 500 550 600 650 700 750 800 Added mass kg 2 2 2 5 2 7 2 9 3 1 3 3 3 5 3 8 4 0 4 2 4 4 4 6 4 8 5 1 5 3 5 5 Options 100 30 30 100 170 80 20 5 ST 322 9 9 ST 3...

Страница 26: ...oint end point and AVD can be adjusted via wireless communication Applicable models All models Wireless axis operation specification Description Model WL2 Specifying WL2 allows for the product to operate wirelessly as with WL start point end point and AVD adjustment and to also perform axis travel operation tests forward end backward end movement jog and inching However this function is not meant ...

Страница 27: ...Method of lead selection Select a lead whose desired push force is within the recommended area of the current limit value colored area in the graph Taking the EC D WS10 type in the right graph as an example when the desired push force is 100N Lead 6 is appropriate If Lead 3 is selected the adjustment area is limited Precautions When a push motion is performed using a slider type it is necessary to...

Страница 28: ...inless sheet Digital speed controller Slider roller Assy Timing belt EC D WS10 D WS12 Maintenance parts Actuator EC D WS10 R D WS12 R The following is a schematic drawing of an actuator with a digital speed controller In case of models without a digital speed controller the external appearance of the motor cover is different There is no machining for the digital speed controller Maintenance parts ...

Страница 29: ...ntroller cover Assy for twin power supply Type I O Wireless Model D WS10 R NPN No CCA EC WS10 TMD2 WL CCA EC WS10 TMD2 WL WL2 CCA EC WS10 TMD2 WL2 PNP No CCA EC WS10 P TMD2 WL CCA EC WS10 P TMD2 WL WL2 CCA EC WS10 P TMD2 WL2 D WS12 R NPN No CCA EC WS12 TMD2 WL CCA EC WS12 TMD2 WL WL2 CCA EC WS12 TMD2 WL2 PNP No CCA EC WS12 P TMD2 WL CCA EC WS12 P TMD2 WL WL2 CCA EC WS12 P TMD2 WL2 3 Controller cov...

Страница 30: ...1 1871940 6 Accessory PC teaching software Refer to P 32 Software only Model IA OS Dedicated connection cable accessory Model IA OS C Option EC connection unit Refer to P 2 405 Model REC GW RCON EC 4 Unit to connect to the field network Options Power I O cable Refer to P 33 Model CB REC PWBIO RB Model CB REC2 PWBIO RB Cable to connect an actuator and EC connection unit Power I O cable Refer to P 3...

Страница 31: ...isplay Servo ON green light ON Alarm red light ON Initializing when power comes ON orange light ON Minor failure alarm green red alternately blinking Operation from teaching Stop from teaching red light ON Servo OFF light OFF Wireless status display Initializing wireless hardware without wireless connection or connecting from TP board light OFF Connecting through wireless green blinking Wireless h...

Страница 32: ...te 1 Forward complete A4 Alarm output A5 Reserved A6 B1 24V B2 Brake release B3 Backward command B4 Forward command B5 Alarm cancel B6 reserved 0V A1 24V control A2 Note 1 Backward complete A3 Note 1 Forward complete A4 Alarm output A5 Reserved A6 B1 24V drive B2 Brake release B3 Backward command B4 Forward command B5 Alarm cancel B6 reserved I O logic NPN 24V 0V 24V Brake release Backward complet...

Страница 33: ...rt point end point AVD input and axis operation can be performed wirelessly Model Configuration Configuration IA OS Software only for customers who already own a dedicated connection cable PC software Download Only PC software Download Only Model Configuration IA OS C Software with an external device communication cable USB cable 5m Your dedicated connection cable 3m External device communication ...

Страница 34: ...13 FG Green AWG26 Color Signal name Pin No Black AWG18 0V A1 Red AWG18 24V MP B1 Light blue 24V CP A2 Orange IN0 B3 Yellow AWG26 IN1 B4 Green AWG26 IN2 B5 Pink AWG26 SD B6 White AWG26 SD A6 Blue AWG26 OUT0 A3 Purple AWG26 OUT1 A4 Gray AWG26 OUT2 A5 Brown AWG26 BKRLS B2 Actuator side R unit side CN1 Actuator side L 500 34 2 18 39 3 φ7 2 Model CB EC2 PWBIO RB Please indicate the cable length L in Ma...

Страница 35: ...he cable length may be from 1m to 10m long The length can be specified in 1m units Example models are listed below Cable length 1m g CB EC2 PWBIO010 RB Cable length 3m g CB EC2 PWBIO030 RB Cable length 10m g CB EC2 PWBIO100 RB Maintenance Parts Cable Insert while sliding along the groove in the desired direction from the semi cylindrical curved portion Confirm that the cable has been firmly insert...

Страница 36: ...ai Co Ltd Shanghai Jiahua Business Center A8 303 808 Hongqiao Rd Shanghai 200030 China IAI Robot Thailand Co Ltd 825 Phairojkijja Tower 7th Floor Debaratana Rd Bangna Nuea Bangna Bangkok 10260 Thailand The information contained in this product brochure may change without prior notice due to product improvements USA Headquarters Western Region Los Angeles Midwest Branch Office Chicago Southeast Bra...

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