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CABLINE-VS II PLUG Assembly Manual

 

Document No. 

ASM-17005

 

 

 
 

 

2

  / 

16

 

Confidential C                                                                   

1.Purpose

 

     

This manual is to explain the soldering method / process of the CABLINE-VS II PLUG

 

with cable, and assembly of   

LOCK BAR ASS’Y, SHELL A. 

 

2.Applicable connector

 

           

Name: CABLINE-VS II PLUG 

                Parts No.:   

Set P/N 

CABLE ASS’Y 

20846-030T-01 

Discrete P/N 

HOUSING ASS’Y 

20847-030T-01 

LOCK BAR ASS’Y 

20848-030T-01 

SHELL A 

3427-0301 

 

3.Fixtures

 

3.1 Components and Instruments used in the condition confirmation 

  Pulse heater

 

 

 

 

 

 

  Heater chip 

 

30P 

Thickness 

0.5 

Width 

15.0 

                                                                         

Unit: mm 

 

  Recommended solder bar 

                 

Resin-free solder made by Uchihashi Estec Co., Ltd. was used. 

Positions 

30P 

Solder size   

AWG#32

#38 

φ

0.14 

AWG#40

#44 

φ

0.1 

Length 

15.0mm Ref. 

Unit: mm 

 

 

 

 

Name 

P/N 

Manufacturer 

Reflow head 

NA-66 

Nippon Avionics Co., Ltd. 

Pulse heat power supply 

TCW-215 

Nippon Avionics Co., Ltd. 

-0.05 

-0.03 

Содержание CABLINE-VS II PLUG

Страница 1: ...ential C I PEX Inc QKE DFFDE09 04 REV 8 CABLINE VS II PLUG Part No 20846 Assembly Manual 1 S19446 July 22 19 M Nakamura T Masunaga H Ikari 0 S17557 Aug 02 17 K Baba T Kurachi Y Shimada Rev ECN Date Pr...

Страница 2: ...te P N HOUSING ASS Y 20847 030T 01 LOCK BAR ASS Y 20848 030T 01 SHELLA 3427 0301 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Heater chip 30P Thickness 0 5...

Страница 3: ...eat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition m...

Страница 4: ...ument No ASM 17005 4 16 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Recommended MICRO COAX CABLE dimensio...

Страница 5: ...CABLINE VS II PLUG Assembly Manual Document No ASM 17005 5 16 Confidential C Recommended DISCRETE CABLE dimension DISCRETE AWG DISCRETE dimension...

Страница 6: ...etc and please confirm all contacts were applied flux Photo 1 After applying flux Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux...

Страница 7: ...C Pre set and locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar Set the cable Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor touch...

Страница 8: ...o prevent interference Fig 4 The SHELL bottom side of PLUG HSG ASS Y When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired...

Страница 9: ...on after soldering or apply excessive load on the soldered area or it may peel the solder Fig 5 Fig 5 Cause of solder peeling Insulating tape thickness t 0 06mm Please aim at the round end part of SHE...

Страница 10: ...and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again this reciprocating work After separated check there is no burr around the cut part Photo 7 Plug SHELLA Detai...

Страница 11: ...CK BAR ASS Y LOCK BAR ASS Y is assembled to HOUSING ASS Y I PEX logo mark side of LOCK BAR ASS Y facing the cable side Fig 6 Assembly of LOCK BAR ASS Y 5 4 Assembly of SHELLA LOCK BAR ASS Y is tilted...

Страница 12: ...CABLINE VS II PLUG Assembly Manual Document No ASM 17005 12 16 Confidential C SHELLA is assembled from the upper side of HOUSING ASS Y Fig 8 Assembly of SHELL A...

Страница 13: ...nual Document No ASM 17005 13 16 Confidential C Confirms whether SHELLA is assembled properly Whether SHELL locks are assembled properly Fig 9 point Fig 9 The assembly confirmation of SHELL A Point Bo...

Страница 14: ...ial C SHELLA B and GND BAR are soldered with the soldering iron at all designated points Fig 10 12 point Refer to Fig 16 for a limit of the solder height For conditions of Soldering iron refer to shee...

Страница 15: ...fidential C Fig 12 Soldering of SHELL B and GND BAR Fig 13 Solder leaking SHELLA and SHELL B are soldered with the soldering iron at all designated points Fig 14 point Conditions of Soldering iron ref...

Страница 16: ...LUG Assembly Manual Document No ASM 17005 16 16 Confidential C 5 5 Cable fixation Fix the cable terminal part with the bond Recommended Bond LOCTITE 352 Fig 15 Bonding Fig 16 Soldering Bonding BONDING...

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