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CABLINE-CBL PLUG Assembly Manual

Document No.

ASM-09002

Confidential C

④芯線をパルスヒートにて半田付けする。半田付け状態は、下記

Photo.1

参照。

嵌合側への半田シミだしは

0.15MAX.

にて管理願います。

（

Photo.1

参照）

Center-conductors are soldered with pulse heater. See photo.1 of soldering condition.

Wicking to the mating side is 0.15MAX.

(See photo.1)

Photo.1 AWG#42

※万が一、極間が短絡した場合は、再度パルスヒートにて加熱を行って下さい。

製品にダメージを与える恐れがある為、回数は

回だけです。

これで短絡が直らない場合は、

箇所のみ半田コテにて手修正して下さい。

※

When solder bridge is appeared between the terminal, try heating again with pulse heater only one time.
If the bridge isn’t repaired, use the soldering iron only a NG point.

半田コテの種類

(Recommended iron)

：

UNIX JBC DI 2860 (JAPAN UNIX Co.,Ltd.)

推奨コテ先形状

(Recommended tip shape)

：

UNIX JBC 2245-036 (JAPAN UNIX Co.,Ltd.)

半田コテの条件

(Condition of Soldering iron)

：

50W

半田コテ先温度

(Operating temperature)

：

350

℃

コテ先当て時間

(Application time of soldering iron)

：

秒以内

(Within 5sec.)

Recommended tip shape (UNIX JBC 2245-036)

Содержание CABLINE-CBL PLUG

Страница 1: ...ntial C I PEX Inc QKE DFFDE09 04 REV 8 CABLINE CBL PLUG Part No 20472 T 10 Assembly Manual 3 S15546 November 20 2015 R H K N 2 S15290 July 6 2015 KNF Tom 1 S12090 February 28 2012 Y W E K Rev ECN Date Prepared by Checked by Approved by ...

Страница 2: ...ASS Y 20473 0 T 10 SHELLA 2618 0 LATCH BAR 2619 0 3 使用機器等 Fixtures パルスヒート Pulse heater ヒーターチップ Heater chip 加圧力 Pressure 9 8N 1 0kgf Size 板厚 Thickness 0 5mm 幅 Width 30P 12 2mm 40P 16 2mm 半田バー Solder bar 推奨 φ0 1mm 単芯ヤニ入り半田の糸半田を使用 Recommended φ0 1mm resin cored solder is used Positions Length 30P 12 0 0 2 40P 16 0 0 2 半田コテ Soldering iron 50W 4 パルスヒート条件推奨 Recommended pulse heat condition アイドリング温度 Id...

Страница 3: ...n below in advance of soldering Discrete AWG 36 SGC a b c 40 42 44 0 090 0 075 0 063 0 18 0 20 0 21 0 26 0 28 0 33 SGC Dimension PART NO 20472 030T 10 Pos 30 A 11 6 0 4 0 1 A 0 1 1 5 5 A 2 0 3 7 0 5 0 0 5 0 9 0 0 5 0 1 M A X 6 9 A 0 8 0 1 Cut Line Laminate Tape Center Conductor Soldering Coat Jacket Outer Conductor Insulator φa φb 0 46 0 03 φ c φ0 15 φ0 25 20472 040T 10 40 15 6 20472 030T 20 20472...

Страница 4: ...G Assembly Manual Document No ASM 09002 4 18 Confidential C コネクタに半田バーをセットする Pre set and locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar ケーブルをセットする Set the cable Fig 2 Set of cable Solder Bar ...

Страница 5: ...る為回数は 1 回だけですこれで短絡が直らない場合は NG 箇所のみ半田コテにて手修正して下さい When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired use the soldering iron only a NG point 半田コテの種類 Recommended iron UNIX JBC DI 2860 JAPAN UNIX Co Ltd 推奨コテ先形状 Recommended tip shape UNIX JBC 2245 036 JAPAN UNIX Co Ltd 半田コテの条件 Condition of Soldering iron 50W 半田コテ先温度 Opera...

Страница 6: ...属用はさみ等を用いて下左写真の Cut Line 緑線にて切断する Cut carrier on the cut line of a lower left picture green line by a scissors for metal PLUG COVER の中心部を持ち 45 の範囲で往復させてノッチ部から切り離しますもし切り離れない場合はこの往復動作を繰り返して切り離します切り離し後はノッチ折り取り部にバリ発生なきことを確認してください写真 5 Hold the center of Plug cover and bend it 45 deg back and forth to cut it from Notch When it does not be cut try again After separated check there is no burr around...

Страница 7: ... 下写真赤矢印の様に無理やり引っ張るなどして切り離すとバリや変形の原因になります Caution By pulling like a lower photo to cut off by force Red arrow direction burrs and transformation can be caused Photo 6 Bottom side view Photo 7 Upper side view Photo 8 Cut by force Bad example Photo 5 After cut View A View B View A View B Without burr Without burr ...

Страница 8: ...h Bar の端部を持ち 45 の範囲でキャリアを往復させてノッチ部から切り離しますもし切り離せない場合はこの往復動作を繰り返して切り離します Hold the end of Latch Bar and bend it 45 deg back and forth to cut it from Notch When it does not be cut try again Photo 9 Cut condition 反対側も同様に Latch Bar の端部を保持しキャリア側を往復させてノッチ部から切り離します切り離し後はノッチ折り取り部にバリ発生なきことを確認してください写真 12 Hold the end of Latch Bar and bend it 45 deg back and forth to cut it from Notch After separated che...

Страница 9: ...9002 9 18 Confidential C Photo 12 After cut 注意下写真赤矢印の様に無理やり引っ張るなどして切り離すとバリや変形の原因になります Caution By pulling like a lower photo to cut off by force Red arrow direction burrs and transformation can be caused Photo 13 Cut by force Bad example Without burr ...

Страница 10: ...atch Bar is placed to specific area on Housing Ass y See Fig 3 Fig 3 Assembly of LATCH Insulation tape を必ず付けてください Please make sure to attach Insulation tape Insulation tape 推奨寸法 Insulation tape Recommended dimension tape 厚み tape thickness 0 05mm Positions 30P 40P A 13 0 17 0 Unit mm Insulation tape 推奨寸法 Insulation tape Recommended dimension A 2 70 Insulation tape ...

Страница 11: ...A is assembled along the guide of HOUSING from the cable side See Fig 4 Fig 4 Assembly of SHELLA SHELLA が正常に組み立てられているか確認する SHELL どうしのロックが掛かっているか Fig 5 部 It confirms whether SHELLA is being assembled normally Whether SHELL locks are being assembled normally Fig 5 point Fig 5 The assembly confirmation of SHELLA Guide of Housing A B C Point View A Point View C View B ...

Страница 12: ...tions of Soldering iron refer to sheet 5 According to study at IPEX lab soldering 4points on top shell and 0point on bottom shell is adequate for LVDS application SHELLA B 半田付けパルスヒート条件推奨 Recommended SHELLA B pulse heat condition アイドリング温度 Idle temp 150 1st ヒート設定温度 1st heat temp 220 立ち上がり時間 rise time 1 0sec 維持時間 holding time 2 0sec 2nd ヒート設定温度 2nd heat temp 320 立ち上がり時間 rise time 1 0sec 維持時間 holding...

Страница 13: ... solder width 0 4mm thickness 0 1mm is used or φ0 23mm resin cored solder is pressed and used Pre set and locate solder bar of width A at Both of SHELL soldering holes 2 places and pre set and locate solder bar of width B at center of SHELL soldering holes 2 place 推奨ヒーターチップ Recommended Heater chip POSITION A B C D 30P 1 0 6 2 7 9 11 9 40P 3 0 8 2 11 9 15 9 A B Length mm 1 4 2 0 D C B A solder A 2p...

Страница 14: ...older size 板状半田幅 0 4 mm 厚み 0 1mm または φ0 23mm 単芯ヤニ入り半田の糸半田を潰して使用 A 幅の半田を 3 箇所の半田付け穴へセットする Platy solder width 0 4mm thickness 0 1mm is used or φ0 23mm resin cored solder is pressed and used Pre set and locate solder bar of width A at SHELL soldering holes 3 places A Length mm 2 0 solder Set the solder Point 0 25MAX 0 08MAX Pulse heat A 3points ...

Страница 15: ...ended Heater chip POSITION A B C 30P 2 6 6 4 11 6 40P 2 6 10 4 15 6 コネクタに熱をかけ過ぎると芯線の半田が融解し芯線が剥離する恐れがありますパルスヒート条件の確認を行うようお願いします In case the connector is applied overheat the solder on cable will melt and solder avulsion will occur Please check the pales heat condition and these 0 8 A B C NG ...

Страница 16: ... is as shown following Solder bar φ0 2mm resin cored solder Cut the recommend solder bar size and solder by iron after putting solder bar on the shell soldering hole All soldering holes must be soldered 半田バー推奨サイズ Recommended solder bar size 半田が SHELL 表面に広がり半田が付かない恐れがあります半田付け部分から出ないように半田コテ先を当ててください Not soldering is occurred in association with solder extending shell surface Please push the solder...

Страница 17: ...t 5 Recommended tip shape is as shown following Put the appropriate amount of solder notice the solder protrudes See below photo Recommended tip shape UNIX JBC 2245 036 Fig 8 Soldering of SHELLA and SHELL B OK NG 注意 SHELLA と SHELL B が半田付けされていない場合はラッチバー外れの原因となります Attention There is possibilities to cause Latch bar dropping out from the connector if Shell A and Shell B are not soldered OK Point Sol...

Страница 18: ...際は絶縁テープに半田こてが当たらないようご注意下さい半田こての熱によって溶け RECEPTACLE と嵌合した際にショートする恐れがあります Caution in soldering When using Latch Bar Please be careful the soldering iron dose not touch to the insulation tape The heat of the soldering iron can melt them and there is possibility to cause short when mating with receptacle ...

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