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Document No.

ASM-17005

Confidential C

I-PEX Inc. QKE-DFFDE09-04 REV.8

CABLINE

®

-VS II PLUG

Part No. 20846

Assembly Manual

1

S19446

July/22/’19

M.Nakamura

T.Masunaga

H.Ikari

0

S17557

Aug./02/’17

K.Baba

T.Kurachi

Y.Shimada

Rev.

ECN

Date

Prepared by

Checked by

Approved by

1
2
3
...
»

Содержание 20846

Страница 1: ...dential C I PEX Inc QKE DFFDE09 04 REV 8 CABLINE VS II PLUG Part No 20846 Assembly Manual 1 S19446 July 22 19 M Nakamura T Masunaga H Ikari 0 S17557 Aug 02 17 K Baba T Kurachi Y Shimada Rev ECN Date Prepared by Checked by Approved by ...

Страница 2: ...te P N HOUSING ASS Y 20847 030T 01 LOCK BAR ASS Y 20848 030T 01 SHELLA 3427 0301 3 Fixtures 3 1 Components and Instruments used in the condition confirmation Pulse heater Heater chip 30P Thickness 0 5 Width 15 0 Unit mm Recommended solder bar Resin free solder made by Uchihashi Estec Co Ltd was used Positions 30P Solder size AWG 32 38 φ0 14 AWG 40 44 φ0 1 Length 15 0mm Ref Unit mm Name P N Manufac...

Страница 3: ...heat temp 300 320 rise time 0 5sec holding time 3 0sec Heater tip Pressure 5 10N This pulse heat condition was evaluated and confirmed by our pulse heat jig and instruments The most optimum condition may change based on the shapes of pulse heat jig and instruments the environments or other reason Therefore please examine the pulse heat condition adequately in advance of use 1st heat 2nd heat sec ...

Страница 4: ...cument No ASM 17005 4 16 Confidential C 5 Work procedures 5 1 Soldering of center conductor The cables have to be fabricated as shown below in advance of soldering Recommended MICRO COAX CABLE dimension MICRO COAX dimension MICRO COAX AWG ...

Страница 5: ...CABLINE VS II PLUG Assembly Manual Document No ASM 17005 5 16 Confidential C Recommended DISCRETE CABLE dimension DISCRETE AWG DISCRETE dimension ...

Страница 6: ... etc and please confirm all contacts were applied flux Photo 1 After applying flux Please do not apply flux too much like Photo 2 It can cause flux splash or leak to the mating area Photo 2 Extra flux Washer must not be used to take flux off because it may cause flux attached to mating area Applying Flux area NG OK ...

Страница 7: ...l C Pre set and locate solder bar at center of connector HSG ASS Y Fig 1 Set of solder bar Set the cable Setting discrete cable is to protect 0 2MAX as Fig 3 There is danger that Center Conductor touch SHELL Fig 2 Set of cable Fig 3 Setting Discrete Cable 0 2 MAX Solder Bar ...

Страница 8: ...to prevent interference Fig 4 The SHELL bottom side of PLUG HSG ASS Y When solder bridge is appeared between the terminal try heating again with pulse heater only one time If the bridge isn t repaired use the soldering iron only a NG point Condition of Soldering iron 50W Operating temperature 350 Application time of soldering iron Within 5sec Because it might give product damage please do not inst...

Страница 9: ...ion after soldering or apply excessive load on the soldered area or it may peel the solder Fig 5 Fig 5 Cause of solder peeling Insulating tape thickness t 0 06mm Please aim at the round end part of SHELL A and paste Insulating tape If you paste it far from the round end part It might cause the SHELL A float Insulating tape Insulating tape ...

Страница 10: ... and cut it off from Notch by 45 deg of reciprocating work When it does not be cut try again this reciprocating work After separated check there is no burr around the cut part Photo 7 Plug SHELLA Detail of Notch Caution By pulling like the photo below to cut off by force Red arrow direction burrs and transformation can be caused Carrier Notch Photo 4 Before cut Photo 5 After cut Cut Line Photo 6 C...

Страница 11: ...OCK BAR ASS Y LOCK BAR ASS Y is assembled to HOUSING ASS Y I PEX logo mark side of LOCK BAR ASS Y facing the cable side Fig 6 Assembly of LOCK BAR ASS Y 5 4 Assembly of SHELLA LOCK BAR ASS Y is tilted to the cable side 45 deg Fig 7 Tilt LOCK BAR ASS Y LOCK BAR ASS Y P N 20848 0 T 01 LOGO MARK 45 ...

Страница 12: ...CABLINE VS II PLUG Assembly Manual Document No ASM 17005 12 16 Confidential C SHELLA is assembled from the upper side of HOUSING ASS Y Fig 8 Assembly of SHELL A ...

Страница 13: ...anual Document No ASM 17005 13 16 Confidential C Confirms whether SHELLA is assembled properly Whether SHELL locks are assembled properly Fig 9 point Fig 9 The assembly confirmation of SHELL A Point Both sides Point Both sides 135 ...

Страница 14: ...tial C SHELLA B and GND BAR are soldered with the soldering iron at all designated points Fig 10 12 point Refer to Fig 16 for a limit of the solder height For conditions of Soldering iron refer to sheet 8 Fig 10 Soldering of SHELL A and GND BAR Fig 11 Solder leaking Point ...

Страница 15: ...nfidential C Fig 12 Soldering of SHELL B and GND BAR Fig 13 Solder leaking SHELLA and SHELL B are soldered with the soldering iron at all designated points Fig 14 point Conditions of Soldering iron refer to sheet 8 Fig 14 Soldering of SHELL A and SHELL B Point Point ...

Страница 16: ...PLUG Assembly Manual Document No ASM 17005 16 16 Confidential C 5 5 Cable fixation Fix the cable terminal part with the bond Recommended Bond LOCTITE 352 Fig 15 Bonding Fig 16 Soldering Bonding BONDING AND SOLDERING ...

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