User manual
4
2
Installation
2.1
General
Outline
Correct
installation
of
generator
set
is
the
precondition
which
ensure
the
normal
working
status
of
the
generator
set.
The
working
room
for
generator
set
shall
be
designed
specifically
to
meet
the
expected
functions
and
maintenance
operations,
and
at
the
same
time
the
design
of
generator
set
working
room
shall
conform
to
local
government’s
laws
and
regulations
on
architecture,
fire
protection
laws
and
other
applicable
regulations.
2.2
Transportation
During
the
period
of
shipment,
protection
shall
be
made
for
the
generator
set.
In
addition,
the
generator
set
shall
be
tightly
secured
in
the
loading
truck
so
that
to
avoid
any
vibration
during
shipment
which
will
cause
the
generator
set’s
components
loosen
and
even
damaged.
During
the
process
of
shipment
of
generator
set,
no
people
or
other
material
is
allowed
to
place
above
the
generator
set
so
that
to
avoid
damage
to
generator
set
caused
by
weight.
When
loading
or
unloading
the
generator
set
to
the
truck,
forklift
or
hoisting
device
shall
be
used
to
avoid
the
generator
set
become
tilted
or
fell
to
the
ground,
which
causes
damage.
Lifting
holes
have
been
designed
on
the
common
base
frame
of
our
generator
sets.
Some
of
the
specifically
designed
generator
sets
has
been
facilitated
with
lifting
holes
on
the
roof
and
forklift
openings
on
the
base
frame
etc.
Users
can
transport
the
generator
set
according
to
the
guidance
specified
on
the
specific
labels
sticked
on
the
generator
set.
Please
do
not
use
the
lifting
lugs
on
the
engine
or
on
the
alternator
to
hoist
the
whole
generator
set.
2.3
Design
for
Foundation
The
foundation
which
used
to
install
and
fix
the
diesel
generator
set
is
very
important,
it
must
conform
to
the
following
requirement:
◆
Have
enough
hardness
and
stability,
so
that
to
avoid
deformation,
which
will
affect
the
concentricity
of
diesel
engine
and
alternator
and
other
accessory
parts.
◆
To
support
the
weight
of
the
whole
generator
set
and
to
absorb
the
dynamic
impact
caused
by
unbalanced
force
and
vibration
during
engine’s
running
period.
◆
Generator
set’s
foundation
is
not
allowed
to
connect
to
other
architecture’s
foundation.
◆
The
width
and
depth
of
foundation
shall
meet
requirement.
◆
Ensure
foundation’s
levelness
and
smoothness.
◆
If
possible,
waste
discharge
sink
can
be
sued
so
that
the
waste
oil
can
be
discharged
in
a
timely
manner.
Cable
channel
for
generator
power
output
cable
need
to
be
reserved.
◆
Normally,
concrete
foundation
is
reliable,
simple
and
preferable.
When
pouring
the
concrete
foundation,
please
make
sure
the
surface
of
concrete
is
flat,
and
no
scratch
is
allowed.
Gradienter
or
similar
instruments
need
to
be
used
during
installation
of
generator
set
and
its
exhaust
system.
The
design
of
foundation
can
refer
to
following
calculation
formula:
(below
is
the
diagram
for
diesel
generator
set
foundation)
1.
Generator
dimension
length
×
width:
L1×W1
2.
Foundation
dimension
length
×
width:
L2×W2
L2
=L1+400
(mm)
W2
=W1+400
(mm)
3.
B=2×M/
(L2×W2×D)
B:
Thickness
of
foundation
M:
Generator
set
weight
L2:
Length
of
foundation
W2:
Width
of
foundation
D:
Density
of
Concrete
(refer
to
2322kg/m3)
(Foundation
drawing
Refer
to
APPENDIX
A
)
2.4
Design
for
Generator
Set
Working
Room
The
installation
of
generator
set
shall
be
designed,
so
that
to
meet
the
demand
of
planned
operation
and
maintenance.
The
complete
installation
shall
conform
to
local
architecture
laws,
fire
protection
laws
and
other
applicable
regulations.
Except
the
above
matters,
there
are
other
matters
needs
your
attention
as
follows:
◆
Ensure
diesel
engine
generator
set
working
room
is
furnished
with
rainproof,
sunscreen,
and
windproof.
◆
Ensure
diesel
engine
generator
set
working
room
has
good
ventilation
and
good
exhaust
system,
and
the
area
for
ventilation
is
sufficient,
and
at
the
same
time
use
pipes
to
let
out
the
hot
air
generated
from
the
radiator
and
prevent
the
hot
air
from
returning.
◆
Ensure
the
waste
gas
generated
during
generator
set
running
period
can
be
discharged
to
outside
timely,
and
try
your
best
to
reduce
the
adverse
effect
caused
to
environment.
The
silencer
and
exhaust
pipe
shall
be
supported
by
the
roof,
the
supporter
shall
allow
the
exhaust
pipe
to
expand.
It
is
not
permitted
to
install
the
exhaust
system
directly
on
the
generator
set.
◆
Enough
space
shall
be
reserved
for
the
diesel
generator
set
for
convenience
of
cooling,
operation
and
maintenance
etc.
Generally
speaking,
no
foreign
material
is
allowed
to
be
placed
within
the
area
of
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