Hyster H100XM, Руководство пользователя

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100 SRM 726 Exhaust System Repair
Legend for Figure 7
1. GASKET
2. HEX HEAD BOLT
3. SPRING
4. SEAL
5. UPPER EXHAUST PIPE
6. LEFT ENGINE EXHAUST PIPE
7. CLAMP
8. RIGHT ENGINE EXHAUST PIPE
9. HEAT SHIELD SLEEVE
10. WIRE HARNESS (CLOSED LOOP)
11. HEAT SHIELD
12. MUFFLER
13. WASHER
14. NUT
15. MUFFLER MOUNTING BRACKET
16. COUNTERWEIGHT EXHAUST PIPE
17. ISOLATOR
18. PLUG
19. OXYGEN SENSOR
20. LOWER EXHAUST PIPE
21. OVERHEAD EXHAUST PIPE
22. CAPSCREW
6. Remove the metal heat shield from the left and
right engine exhaust pipes.
7. Disconnect the electrical connector from the oxy-
gen sensor. Remove oxygen sensor from the en-
gine exhaust pipes. Inspect oxygen sensor and if
it is damaged or broken, replace with new sensor.
8. Remove the left and right engine exhaust pipes
from the engine exhaust manifolds. See Figure 7.
Install
NOTE: If the lift truck does not have an overhead
exhaust, perform Step 1 through Step 5 and Step 7.
If the lift truck has an overhead exhaust, perform
Step 1 through Step 4 and Step 6 through Step 8.
1. Install the left and right engine exhaust pipes to
the engine exhaust manifolds. See Figure 7.
2. Before installing the oxygen sensor, apply a small
amount of antiseize compound. Install the oxy-
gen sensor to the engine exhaust pipes. Tighten
sensor to 39 N•m (29 lbf ft). Connect the electri-
cal connector to the oxygen sensor.
3. Install the metal heat shield to the engine ex-
haust pipes.
4. Connect upper exhaust pipe to the left and right-
side engine exhaust pipes.
5. Connect the upper exhaust pipe to the left side
of the muffler and install the counterweight ex-
haust pipe on the right side of the muffler.
6. Connect the lower exhaust pipe from the right
side of the muffler and the upper exhaust pipe
from the left side of the muffler.
7. Install the counterweight. See Counterweight
Repair, Install in this SRM.
8. Install the overhead exhaust pipe in the coun-
terweight.
Tighten the capscrews to 38 N•m
(28 lbf ft).
DIESEL ENGINE EXHAUST PIPE
Remove
NOTE:
If the lift truck does not have an overhead
exhaust, perform Step 2 and Step 4 through Step 7.
If the lift truck has an overhead exhaust, perform
Step 1 through Step 3 and Step 5 through Step 7.
1. Remove the overhead exhaust pipe from the
counterweight. See Figure 8.
2. Remove the counterweight. See Counterweight
Repair, Remove in this SRM.
3. Remove the lower exhaust pipe from the right
side of the muffler and disconnect the upper ex-
haust pipe from the left side of the muffler.
4. Remove the counterweight exhaust pipe from the
right side of the muffler and disconnect the upper
exhaust pipe from the left side of the muffler.
5. Remove the heat shield from the upper exhaust
pipe and intermediate upper exhaust pipe. Re-
move the upper exhaust pipe from the interme-
diate exhaust pipe.
6. Remove the intermediate exhaust pipe from the
engine exhaust pipe.
7. Remove the engine exhaust pipe from the ex-
haust manifold.
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