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Transmission Repair

REMOVE

1. 

For lift truck models S6.0FT, S7.0FT, (S135FT,
S155FT) (D024, E024, F024, G024), remove the
engine and transmission as a combination. For
removal procedures for the engine and
transmission combination, see Frame
0100SRM1316.

2. 

For lift truck models H6.0FT, H7.0FT (H135FT,
H155FT) (H006, J006, K006, L006), there are

two different procedures to remove the
transmission from the lift truck frame. The first
is to remove the engine and transmission as a
combination and the second is to remove the
transmission. For removal procedures for the
engine and transmission combination or
transmission, see

Frame 0100SRM1321 for lift truck models

• H6.0FT, H7.0FT (H135FT, H155FT)

(H006, J006)

Frame 0100SRM1581 for lift truck models

• H6.0FT, H7.0FT (H135FT, H155FT)

(K006)

Frame 0100SRM1948 for lift truck models

• H6.0FT, H7.0FT (H135FT, H155FT)

(L006)

TORQUE CONVERTER, REMOVE

1. 

Remove internal snap ring securing plug and
O-ring. See Figure 1.

2. 

Remove plug and O-ring. Discard O-ring.

3. 

Remove internal snap ring from torque
converter assembly.

4. 

Remove external snap ring from turbine shaft
inside torque converter assembly.

5. 

Slide torque converter off of turbine and stator
shafts.

1300 SRM 1343

Transmission Repair

1

Содержание Fortis H60FT

Страница 1: ...Hyster E024 S135FT S155FT Forklift Service Repair Manual...

Страница 2: ...TWO SPEED POWERSHIFT TRANSMISSION REPAIR H6 0FT H7 0FT H135FT H155FT H006 J006 K006 L006 S6 0FT S7 0FT S135FT S155FT D024 E024 F024 G024 PART NO 1659641 1300 SRM 1343...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...ct 44 Housings 44 Oil Seals and Gaskets 44 Bearings 44 Gears and Shafts 45 Assemble 45 RANGE 2 Assemble 45 FORWARD 1 Assemble 48 REVERSE 1 Assemble 52 RANGE 1 Assemble 57 Stator Support Assemble 60 Tu...

Страница 5: ...This section is for the following models H6 0FT H7 0FT H135FT H155FT H006 J006 K006 L006 S6 0FT S7 0FT S135FT S155FT D024 E024 F024 G024 Table of Contents ii...

Страница 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 7: ...ve the transmission For removal procedures for the engine and transmission combination or transmission see Frame 0100SRM1321 for lift truck models H6 0FT H7 0FT H135FT H155FT H006 J006 Frame 0100SRM15...

Страница 8: ...P RING 3 PLUG 4 O RING 5 EXTERNAL SNAP RING 6 SNAP RING 7 OIL BAFFLE 8 SEALING RING 9 SEAL OIL BAFFLE 10 BEARING 11 PISTON RING Figure 1 Torque Converter Assembly DISASSEMBLE Refer to Figure 2 and Fig...

Страница 9: ...T CONVERTER HOUSING TO TRANSMISSION CASE 9 SNAP RING 10 RETAINER SAFETY VALVE 11 SPRING SAFETY VALVE 12 BALL 13 SPACER 14 SCREW 15 LOCKWASHER 16 OIL BAFFLE 17 SUCTION SCREEN 18 GASKET 19 ADAPTER FILTE...

Страница 10: ...6 REGULATOR SPRING 7 RETAINER SAFETY VALVE 8 SNAP RING 9 ADAPTER FILTER 10 OIL FILTER 11 DIPSTICK TUBE AND BREATHER 12 SUCTION SCREEN 13 GASKET 14 DOWEL PIN 15 DRAIN PLUG 16 REGULATOR SPOOL 17 SAFETY...

Страница 11: ...NOTE Perform STEP 1 on lift trucks manufactured Before June 2009 STEP 1 Remove dipstick and tube 1 DIPSTICK 2 TUBE 3 CONVERTER HOUSING NOTE Perform STEP 2 on lift trucks manufactured Before June 2009...

Страница 12: ...1 AIR BREATHER 2 CONVERTER HOUSING NOTE Perform STEP 3 on lift trucks manufactured After June 2009 STEP 3 Remove transmission oil dipstick and breather 1 CONVERTER HOUSING 2 DIPSTICK BREATHER Transmis...

Страница 13: ...P 4 Remove oil filter element and if necessary remove filter adapter NOTE TORQUE CONVERTER HOUSING FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN OIL FILTER ELEMENT AND FILTER ADAPTER IN SAME LOC...

Страница 14: ...2 O RING 3 SPOOL 4 SPRING 5 CONVERTER HOUSING CAUTION Disposal of lubricants and fluids must meet local environmental regulations STEP 6 Drain oil and remove oil suction screen and gasket 1 GASKET 2 O...

Страница 15: ...capscrews lockwashers charge pump and gasket NOTE TORQUE CONVERTER HOUSING FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN 1 CAPSCREWS 2 LOCKWASHERS 3 CHARGE PUMP 4 GASKET 1300 SRM 1343 Transmiss...

Страница 16: ...LIFT TRUCKS MANUFACTURED AFTER JUNE 2009 STEP 9 Remove control valve assembly See the Control Valve Repair section Remove for procedures NOTE TRANSMISSION FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 200...

Страница 17: ...Y IN SAME LOCATION ON TRANSMISSION FOR LIFT TRUCKS MANUFACTURED AFTER JUNE 2009 STEP 11 Remove oil baffle retainer ring NOTE TRANSMISSION FOR LIFT TRUCKS MANUFACTURED BEFORE JUNE 2009 SHOWN OIL BAFFLE...

Страница 18: ...ing STEP 13 Turn the transmission vertically or on output and remove converter housing to transmission case socket head bolts STEP 14 Using a lifting device separate converter housing from transmissio...

Страница 19: ...Remove snap ring and safety valve assembly from torque converter housing STEP 16 Remove retainer spring ball spacer and O ring 1 RETAINER 2 SPRING 3 BALL 4 SPACER 5 O RING 1300 SRM 1343 Transmission R...

Страница 20: ...ve output shaft cup 1 OUTPUT SHAFT CUP STEP 18 Remove REVERSE 1 and RANGE 1 gear shaft cup 1 REVERSE 1 AND RANGE 1 GEAR SHAFT CUP STEP 19 Remove three capscrews and oil baffle Transmission Repair 1300...

Страница 21: ...ar and bearing as an assembly See Idler Gear Disassemble procedures 1 CAPSCREW 2 LOCKWASHER 3 BEARING SUPPORT 4 PIN STEP 21 Remove six socket head screws lockwashers and stator support as an assembly...

Страница 22: ...earing support and pin Remove pump drive gear as an assembly See Pump Drive Gear Disassemble procedures 1 CAPSCREW 2 LOCKWASHER 3 BEARING SUPPORT 4 PIN Transmission Case Disassemble Refer to Figure 4...

Страница 23: ...1 FITTING 2 O RING 3 PLUG 4 BAFFLE 5 CAPSCREW 6 LOCKWASHER 7 CLIP 8 SPRING 9 SPOOL 10 CASE 11 SPEED SENSOR PORT PLUG Figure 4 Transmission Case 1300 SRM 1343 Transmission Repair 17...

Страница 24: ...uilt Before June 2009 STEP 1 Remove and discard gasket from converter housing to transmission case STEP 2 Remove shims from turbine shaft STEP 3 Using a puller remove bearing from RANGE 1 and REVERSE...

Страница 25: ...Using a puller remove bearing from turbine shaft STEP 5 Remove turbine shaft See Turbine Shaft Disassemble procedures STEP 6 Remove RANGE 1 and REVERSE 1 gear assembly 1300 SRM 1343 Transmission Repa...

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