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Hyster F007, Руководство по обслуживанию и ремонту

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SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly

fastened, and that the load being lifted is balanced. Make sure the crane, cables, and
chains have the capacity to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair

on electric lift trucks.

• Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT

THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts

must meet or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before

using force to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,

or if the unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel

are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks

away from the area. Make sure the area is well ventilated.

NOTE:

The following symbols and words indicate safety information in this

manual:

WARNING

Indicates a condition that can cause immediate death or injury!

CAUTION

Indicates a condition that can cause property damage!

Содержание F007

Страница 1: ...Hyster F007 H170HD H190HD H210HD H230HD H250HD H280HD Forklift...

Страница 2: ...EMPTY CONTAINER HANDLING ATTACHMENT H10 00 12 00XM 12EC H360HD EC E019 F019 MODELS 553 555 558 PART NO 1503241 5000 SRM 969...

Страница 3: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 4: ...Without Carriage Repair 10 Remove 10 Sideshift Cylinders Repair 11 Remove 11 Disassemble 11 Assemble 11 Extension Cylinders Repair 12 Remove 12 Disassemble 12 Clean and Inspect 12 Assemble 12 Install...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...Models 553 and 558 25 Troubleshooting 27 Diagrams Schematics or Arrangements 30 Figure 15 Hydraulic System Model 553 30 Figure 16 Hydraulic System Model 555 31 Figure 17 Hydraulic System Model 558 32...

Страница 7: ...ising or lowering the attachment after one twist lock or hook has been engaged with a con tainer so the other end can be accurately aligned be fore it is inserted Header hoses and an electrical cable...

Страница 8: ...Operation 5000 SRM 969 Figure 1 Empty Container Attachment 2...

Страница 9: ...R 6 PIN BOLT NUT 7 WEAR PADS 8 WEAR PADS BRACKET BOLT WASHER 9 WEAR PADS BRACKET BOLT WASHER 10 SIDESHIFT ASSEMBLY SOCKET HEAD SCREWS 11 PIN BOLT NUT 12 EXTENSION CYLINDER ASSEMBLY 13 BRACKET BOLT NUT...

Страница 10: ...Operation 5000 SRM 969 Figure 2 End Beam Assembly Model 553 4...

Страница 11: ...AM 5 HYDRAULIC MOTOR 6 RING 7 SLEEVE 8 COLLET 9 RING 10 RINGS SOCKET HEAD SCREWS 11 BRACKET 12 SOCKET HEAD SCREW 13 PLATE 14 SENSOR 15 BUSHING 16 TWIST LOCK 17 SENSOR 18 SHOCK ABSORBER NUT 19 SOCKET H...

Страница 12: ...ef valves within the circuit limit the max imum hydraulic pressure to 8 MPa 1160 psi Model 553 Horizontally Mounted The horizontally mounted twist lock circuit uses a twist lock motor and three sensor...

Страница 13: ...5000 SRM 969 Operation Figure 4 End Beam Assembly Model 558 7...

Страница 14: ...s unlocked and container is seated To pick up a container twist locks must be in un locked position Vertical twist locks enter top pock ets of container corner castings When completely entered the sea...

Страница 15: ...ng Do not use override feature for general lifting and trans port of container When attachment is seated and any of the twist locks are between unlocked and locked position the blue LED inside operato...

Страница 16: ...age is not connected to mast it can fall and cause an injury Make sure carriage has stability and will not fall over when inner mast is raised above carriage 5 Use lift cylinders to raise inner mast u...

Страница 17: ...use a wrench on flats so rod end will not turn in cylinder DISASSEMBLE 1 Remove gland nut See Figure 7 2 Pull rod assembly and retainer from cylinder shell Remove gland nut from rod 3 Remove nut and...

Страница 18: ...d seal ring 22 It will also push out wiper ring 4 guide ring 8 and washer 5 5 Remove setscrew 15 Remove nut and piston from rod 6 Inspect components and replace if necessary CLEAN AND INSPECT WARNING...

Страница 19: ...5000 SRM 969 Extension Cylinders Repair Figure 8 Extension Cylinder 13...

Страница 20: ...Put caps on lines See Figure 17 2 Disconnect electrical connections at bottom end See Figure 21 3 Remove pin bolt and nut 17 holding the end beam in place See Figure 1 CAUTION When lifting out end bea...

Страница 21: ...an be flammable and toxic and can cause skin irritation When using cleaning solvents always follow the solvent manufacturer s recommended safety precau tions WARNING Do not use compressed air at more...

Страница 22: ...9 and Figure 10 3 Check wear area of hook where corner casting of container is carried This area should be in spected and when wear is more than 5 of origi nal thickness hook should be replaced See F...

Страница 23: ...am 8 Pry collets 16 out of recess in twist lock Re move twist lock from end beam The sleeve 35 and lower bearing 18 set may come out with twist lock This is normal CLEAN AND INSPECT WARNING Cleaning s...

Страница 24: ...ey and roll pin in keyway of twist lock NOTE To ease in installation of crank to twist lock make two alignment pins using M8 75 bolts or socket head screws with heads removed 7 Install alignment pins...

Страница 25: ...counterclockwise to lower pressure 3 Tighten lock nut 1 LOCK NUT 2 BOLT Figure 12 Valve Assembly Slide Pad Replacement NOTE To gain access to the far end slide pads on end beam the vertical end beam n...

Страница 26: ...twist lock in fully NOT LOCKED position WARNING Twist locks can get caught in corner casting of container if twist locks have not been aligned and adjusted properly 6 Loosen bolts 29 at tie rod end 28...

Страница 27: ...nd LED on con trol box should be ON when distance between twist lock housing and container is 25 to 30 mm 0 984 to 1 181 in 2 To make adjustments remove end beam cover The top hole provides access to...

Страница 28: ...Stop Cylinder Piston Securing Nut 60 N m 44 lbf ft Extension Cylinder Piston Securing Nut 450 N m 332 lbf ft Extension Cylinder Gland Screws 60 N m 44 lbf ft Sideshift Cylinder Piston Securing Nut 80...

Страница 29: ...ar Pads X Check for wear of four nylon pads and replace before metal to metal contact between carriage and frame occurs 3 Upper Sideshift Slider Pads X Check for wear of nylon pads and replace before...

Страница 30: ...l contact between carriage and frame occurs 6 End Beam Slider Pads X Check for wear of nylon pads and replace before metal to metal contact between end beam and extension beam occurs X Check C Change...

Страница 31: ...N When Present NOTE Box is on sideshift cylinder positioned on carriage LED No Interface Box Function Indication Status Green SpB8 Indicates 24V supply voltage present ON When Present Yellow 1 SpB8 In...

Страница 32: ...NOTE Box is near LH twist lock head positioned on vertical end beam cylinder LED No Interface Box Function Indication Status Green SpB3 Indicates 24V supply voltage present ON When Present Yellow 1 S...

Страница 33: ...t extend Low hydraulic pressure at attach ment main relief valve Adjust pressure at main relief valve to 140 bar 2031 psi No electrical power at solenoids of both lift truck and chassis Check for prop...

Страница 34: ...ness at solenoid or replace faulty solenoid Faulty solenoid Replace solenoid Mechanical obstacle stopping move ment of twist lock tie rod Remove obstacle Sideshift cylinder will not function Low hydra...

Страница 35: ...ing of switch Check proper proximity switch setting Printed circuit board has a problem Check PCB3 PCB4 PCB1 Lift interrupt function does not operate properly Proximity switches for locked and or unlo...

Страница 36: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 15 Hydraulic System Model 553 30...

Страница 37: ...ASSEMBLY 15 FITTING O RING 16 HOSE ASSEMBLY 17 HOSE ASSEMBLY 18 VALVE ASSEMBLY 19 HOSE ASSEMBLY 20 HOSE ASSEMBLY 21 FITTING O RING 22 FITTING O RING 23 HOSE ASSEMBLY 24 HOSE ASSEMBLY 25 MANIFOLD 26 FI...

Страница 38: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 17 Hydraulic System Model 558 32...

Страница 39: ...OSE ASSEMBLY 5 HOSE ASSEMBLY 6 VALVE ASSEMBLY 7 FITTING O RING 8 FITTING O RING 9 MANIFOLD 10 HOSE ASSEMBLY 11 EXTENSION CYLINDER ASSEMBLY 12 HOSE ASSEMBLY 13 HOSE ASSEMBLY 14 SIDESHIFT ASSEMBLY 15 FI...

Страница 40: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 18 Hydraulic Diagram Horizontal Twist Lock Model 553 34...

Страница 41: ...5000 SRM 969 Diagrams Schematics or Arrangements Figure 19 Hydraulic Diagram Suspended Hooks Model 555 35...

Страница 42: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 20 Hydraulic Diagram Vertical Twist Lock Model 558 36...

Страница 43: ...5000 SRM 969 Diagrams Schematics or Arrangements Figure 21 Electric Diagram 37...

Страница 44: ...EMBLY 9 CABLE ASSEMBLY 10 CABLE ASSEMBLY 11 CABLE ASSEMBLY 12 CABLE ASSEMBLY 13 CABLE ASSEMBLY 14 HOUSING COVER INSERT 15 INTERFACE BOX 16 CABLE ASSEMBLY 17 CABLE ASSEMBLY 18 PRINTED CIRCUIT 19 PRINTE...

Страница 45: ...5000 SRM 969 Diagrams Schematics or Arrangements Figure 22 Wiring Diagram 39...

Страница 46: ...Diagrams Schematics or Arrangements 5000 SRM 969 Figure 23 Electric Schematic Diagram 40...

Страница 47: ......

Страница 48: ...TECHNICAL PUBLICATIONS 5000 SRM 969 9 03 8 01 Printed in U S A...

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