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1900 SRM 97

Pump Output Check

1.

HYDRAULIC PUMP

2.

INLET PORT

3.

OUTLET PORT

4.

HYDRAULIC TANK

5.

PRESSURE GAUGE

6.

TEE FITTING

7.

FLOW METER

8.

NEEDLE VALVE

Figure 11. Hydraulic Pump Output Check with Flow Meter

METHOD NO. 2

WARNING

Hydraulic oil can be hot. Do not touch the oil
during the tests.

1.

Another method of checking the pump output is
to measure the amount of oil moved in a given
amount of time. See Figure 12. Run engine until
oil is 55 to 65 C (131 to 149

F)

. Disconnect line

from outlet port of pump. Install a 0 to 20 MPa
(0 to 3000 psi) pressure gauge on a tee fitting
connected to a hose from the outlet port. Install
needle valve on end of hose. Connect another
hose to needle valve. Put the other end of the
hose in a container with a 18 liter (5 gal) capacity.
Make sure reservoir is full.

CAUTION

This test must be done quickly to prevent the
hydraulic tank from becoming empty. Do not

operate the engine when there is no oil in the
hydraulic tank.

2.

The needle valve must be fully open. Start en-
gine and run engine at its governed rpm for 5 sec-
onds. Stop engine. Measure volume of oil that
entered container in 5 seconds. Multiply quan-
tity in container by 12 to find output per minute.
Compare pump output rate with the specifica-
tions found in the Capacities and Specifica-
tions 
section of the Service Manual for your lift
truck. The pump output rate must be within 20%
of the specifications.

3.

Start engine and run engine at its governed rpm.
Close needle valve until pressure increases to
just below relief valve setting. Measure the vol-
ume of fluid the pump moves in 5 seconds. Com-
pare this quantity with the results from the test
of the pump output at low pressure. The output
of the pump at high pressure must be within 25%
of the volume of oil flow at low pressure.

11

Содержание D174

Страница 1: ...Hyster D174 R30XMS2 Forklift...

Страница 2: ...00XL S135 155XL S135 155XL2 B024 C024 S3 00 5 50E S60 120E H60 110E H360 620B H16 00 30 00C H360 650C H36 00 48 00C E H800 1050C E D117 H7 00 12 50H H150 275H H13 50 16 00B H300 350B H32 00 42 00B H70...

Страница 3: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 4: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 5: ...50XL S70 120XL D004 S3 50 5 50XM S70 120XM E004 F004 H3 50 5 00XL H70 110XL S30 60E ES S40 50F H40 60H H2 00 3 00J H40 60J H16 00 30 00C H360 650C P40 50A A119 S6 00 7 00XL S135 155XL S135 155XL2 B024...

Страница 6: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 7: ...g or rear cover The front cover has the seal for the input shaft The input shaft is connected to a driven sprocket cou pling or gear by splines or a key All the gear pumps have devices that keep the t...

Страница 8: ...il pressure prevents air leaks through the front seal and makes sure there is oil to the bearings When the pressure increases to the spring setting the ball moves from its seat and oil flows to the in...

Страница 9: ...p failure The pump bearings gears and shafts also wear Many service persons do not repair a worn pump because the cost of repairs can be greater than the cost of a new pump The seals can be replaced i...

Страница 10: ...n the outlet chamber Make sure you make careful notes of the location and orientation of the parts and seals during disassem bly Some of the parts are similar but not exactly the same and it can be di...

Страница 11: ...30 O RINGS 31 CAPSCREW AND WASHER 32 CAPSCREW AND WASHER Figure 6 Hydraulic Gear Pump Single Stage INSPECT 1 Inspect outside edges of gear teeth for grooves or scratches If the edges of the gear teeth...

Страница 12: ...the inlet side of the gear chamber If a 0 13 mm 0 005 in thick ness gauge fits between the straight edge and the housing the gear housing must be replaced If the gear housing is worn inspect bearings...

Страница 13: ...mm 0 002 in it must be replaced Replace thrust plate if it has grooves or holes Dirty oil causes the thrust plate to wear near where the gears engage Small holes on the outlet side the thrust plate a...

Страница 14: ...piston moves freely in the bore Look at poppet and seat for damage The springs must not be broken or bent Inspect O rings for damage Make sure orifices are open CAUTION Do not permit dirty oil to ente...

Страница 15: ...al Install seal in outer groove in front cover Install bearing blocks in the same positions from which they were removed 5 Install gears and bearing blocks in pump cham ber housing Make sure gear hous...

Страница 16: ...pump with your hand If pump is hot it has a problem If pump is not hot then increase engine speed to high limit Momentarily increase pressure to relief setting Repeat this procedure for 3 minutes 7 L...

Страница 17: ...ull CAUTION This test must be done quickly to prevent the hydraulic tank from becoming empty Do not operate the engine when there is no oil in the hydraulic tank 2 The needle valve must be fully open...

Страница 18: ...amount of oil check for air in the system Run the engine until the oil is warm Remove the filter head and look into the tank If there are bubbles in the oil air is in the hydraulic system The most co...

Страница 19: ...drive Relief valve is set wrong or is dam aged Adjust relief valve setting Replace relief valve if it is damaged Screen in hydraulic tank has a re striction Clean hydraulic tank screen Pump is loose...

Страница 20: ...s too hot Relief valve is set wrong or is damaged Flow regulator valve is damaged Replace flow regulator valve Leak inside of a hydraulic cylinder Repair hydraulic cylinder Worn or damaged hydraulic p...

Страница 21: ...ed correctly in its mount Install pump drive correctly Pump is operating too hot Check hydraulic oil level and fill to correct level Air in the hydraulic system Low oil level in hydraulic tank Fill hy...

Страница 22: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Страница 23: ......

Страница 24: ...TECHNICAL PUBLICATIONS 1900 SRM 97 10 03 7 03 10 02 11 01 4 97 9 93 3 88 11 82 9 81 2 79 Printed in U S A...

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