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11. 

Tow the lift truck slowly.

12. 

If another lift truck that has the drive wheels
near the forks is used to tow the disabled lift
truck, that lift truck must have weight added to
the forks. The total weight of the lift truck and
load must be equal to or greater than the
weight of the disabled lift truck. Install a load
of approximately half the maximum capacity on
the forks of the lift truck that is used for
towing. This load will increase the traction of
the lift truck. Keep the load on the forks
lowered as much as possible.

If the lift truck used for towing has a master drive
unit (MDU) or drive unit similar to this lift truck,
DO NOT add weight to the forks. Additional
weight on the forks may DECREASE the traction of
the drive wheel(s). Make sure that the lift truck has
a total weight equal to or greater than the weight of
the disabled lift truck.

  WARNING 

Always  unplug  the  Brake  Override  Circuit  and
connect the Brake Harness prior to operating the
lift truck.

13. 

Make sure the Brake Override Circuit is
disconnected from the Brake Harness prior to
operating the lift truck.

HOW TO PUT THE LIFT TRUCK ON

BLOCKS

  WARNING 

DO NOT put the lift truck on blocks if the surface
is  not  solid,  even,  and  level.  Make  sure  that  any
blocks  used  to  support  the  lift  truck  are  solid,
one-piece  units.  Put  a  block  in  front  and  back  of
the  tires  touching  the  ground  to  prevent
movement of the lift truck.

DO  NOT  raise  the  lift  truck  by  attaching  an
overhead  lifting  device  to  areas  that  can  be
damaged. Some of these points are not designed

to support the weight of the lift truck. The lift truck
can  be  damaged  or  it  can  fall,  causing  serious
injury.  Attach  the  chain  or  sling  to  a  support
structure of the lift truck frame.

DO NOT make repairs or adjustments unless
specifically authorized to do so. Repairs and
adjustments must be performed by trained service
technicians.

How to Raise the Drive/Steer Tire

1. 

Put blocks on both the front and back sides of
the load wheels to prevent movement of the lift
truck. Refer to Figure 3 and Figure 4.

Use a special low-clearance hydraulic jack,
crane, or another lift truck to raise the drive tire.
Make sure that the jack, crane, or other lift truck
has the correct capacity rating. The capacity
must equal at least two-thirds (2/3) the weight of
the lift truck, including the battery. See the

nameplate for the lift truck weight.

NOTE:  

Perform Step 2 for lift truck models

(W25-30-40ZC).

2. 

Raise the lift truck enough to suspend the drive
tire.

  WARNING 

DO NOT lift both ends at once.

NOTE:  

Perform Step 3 for lift truck models

(W30-40ZA and W20-30ZR).

3. 

To raise drive end of lift truck, hook a lift strap
under the bumper on both sides or hook the lift
strap under the drive frame cowl. Raise the lift
truck only enough to suspend the drive tire. See
Figure 2.

8000 SRM 1027

General

3

Содержание B453

Страница 1: ......

Страница 2: ...PERIODIC MAINTENANCE W30 40ZA B453 W20 30ZR B455 W25 30 40ZC B454 PART NO 1524253 8000 SRM 1027...

Страница 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Страница 4: ...lic System 21 How to Make Checks With Key Switch ON 21 Check for Leaks in Lift System 21 Control Buttons 22 Direction Speed Control and Switches 22 Gauges Horn Fuses 23 Maintenance Procedures Every 35...

Страница 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 6: ...38 Equalizing Charge 38 How to Change the Battery 39 Standard Battery Spacer Adjustment 39 Changing the Battery With an Overhead Crane 40 Remove 40 Install 41 Changing Battery With Rollers 41 Remove...

Страница 7: ...repairs Your Hyster lift truck dealer has the trained personnel and equipment to do a complete program of inspection lubrication and maintenance This complete program will help your lift truck operat...

Страница 8: ...the lift truck to prevent it from moving 2 Turn the key switch to the OFF position 3 Disconnect and separate the battery connectors 4 Remove drive unit cover to allow access to wiring harness 5 Locat...

Страница 9: ...lock in front and back of the tires touching the ground to prevent movement of the lift truck DO NOT raise the lift truck by attaching an overhead lifting device to areas that can be damaged Some of t...

Страница 10: ...2 FORK END 3 STRAP Figure 2 Lifting Points W30 40ZA W20 30ZR 4 Install additional blocks under the frame near the drive tire See Figure 3 and Figure 4 Figure 3 Putting Lift Truck on Blocks W30 40ZA an...

Страница 11: ...ift both ends at once 3 To raise the fork end of the lift truck hook a lift strap through each load wheel opening in the top of each fork and lift together See Figure 2 Raise the outriggers only enoug...

Страница 12: ...all parts of mast that move are fully low ered Push lift lower control button and make sure there is no movement in mast OR 2 If parts of the mast must be in raised position install a safety chain to...

Страница 13: ...n the Mast Legend for Figure 5 A TWO STAGE MAST B THREE STAGE MAST 1 OUTER WELDMENT 2 INNER WELDMENT 3 INTERMEDIATE WELDMENT 4 HOOK 5 FREE LIFT CYLINDER 6 CARRIAGE 8000 SRM 1027 Safety Procedures When...

Страница 14: ...ating in non standard or severe appli cations may require special optional environmen tal packages additional maintenance procedures more frequent service intervals and or special lu bricants The main...

Страница 15: ...Figure 6 Maintenance Points W30 40ZA 8000 SRM 1027 Maintenance Schedule 9...

Страница 16: ...Figure 7 Maintenance Points W20 30ZA Maintenance Schedule 8000 SRM 1027 10...

Страница 17: ...Figure 8 Maintenance Points W25 30 40ZC 8000 SRM 1027 Maintenance Schedule 11...

Страница 18: ...ultipurpose Grease1 Wear Plugs X and L Clean and Lubricate Multipurpose Grease1 22 Lift Chains4 X Check Condition SAE 20W or 30W Motor Oil X2 and L Clean Check and Lubricate 4 Forks X Check Condition...

Страница 19: ...Horn and Fuses X Check Condition Replace as required 15 Control Handle X Check Operation Smooth No Binding Pivot Shaft L 1 Lube Fitting Multipurpose Grease1 11 Articulating Chain Anchors Carriage L 2...

Страница 20: ...nd Wire Sheaves L Check Condition Clean and Lubricate SAE 20W or 30W Motor Oil 14 Drive Tire Wheel Bolt Torque X Tighten if Required 200 N m 148 lbf ft 13 Drive Unit Gear Oil X C 1 75 liter 1 85 qt SA...

Страница 21: ...capacitors in the controller by con necting a load such as a 200 ohm 2 watt resis tor across the controller s B and B terminals DO NOT use a screwdriver to discharge the trac tion motor controller Se...

Страница 22: ...talled on the lift truck to give information about possible hazards It is important that all safety labels are installed on the lift truck and can be read If labels are missing or damaged replace See...

Страница 23: ...electrolyte has stabilized Check the electrolyte level on all cells every week Fill to the correct level The correct level is generally halfway between the top of the plates and the bottom of the fil...

Страница 24: ...ct the tread and remove any objects that will cause damage See Figure 11 Inspect the wheels for loose or missing parts Remove any wire strap ping or other material wound around the axles 1 REMOVE NAIL...

Страница 25: ...der hoses and fittings for hydraulic leaks Check the hose cover for cracks or exposed reinforcement Check for broken or defective clamping devices Repair or replace any damaged components as necessary...

Страница 26: ...k is equipped with a sideshift car riage or attachment inspect the parts for cracks and wear 8 Check that the lift chains are correctly lubrica ted 9 Inspect the lift chains for cracks or broken links...

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