Periodic Maintenance
Table of Contents
TABLE OF CONTENTS
General ...............................................................................................................................................................
Serial Number Data ......................................................................................................................................
How to Move A Disabled Lift Truck .............................................................................................................
How to Tow a Lift Truck............................................................................................................................
How to Put Lift Truck on Blocks...................................................................................................................
How to Raise Drive Tires ..........................................................................................................................
How to Raise Steering Tires .....................................................................................................................
Maintenance Schedule.......................................................................................................................................
Maintenance Procedures Every 8 Hours or Daily............................................................................................
How to Make Checks With Key Switch OFF ...............................................................................................
Tires and Wheels .......................................................................................................................................
Forks ..........................................................................................................................................................
Inspect ...................................................................................................................................................
Mast, Carriage, Header Hoses, and Lift Chains, Inspect .......................................................................
Safety Labels .............................................................................................................................................
Steering Column Latch .............................................................................................................................
Operator Restraint System.......................................................................................................................
Emergency Locking Retractor (ELR) ...................................................................................................
Seat Rails ...................................................................................................................................................
Battery Restraint System ........................................................................................................................
Battery .......................................................................................................................................................
Hydraulic System ......................................................................................................................................
How to Make Checks With Key Switch ON .................................................................................................
Horn, Lights, and Alarm...........................................................................................................................
Steering System ........................................................................................................................................
Service Brakes ...........................................................................................................................................
Parking Brake ...........................................................................................................................................
Hydraulic Control Levers..........................................................................................................................
Direction and Speed Control Pedals.........................................................................................................
Lift System Operation...............................................................................................................................
Oil Leaks....................................................................................................................................................
Seat Switch ................................................................................................................................................
First Service After First 100 Hours of Operation ............................................................................................
Change Filter for Hydraulic Oil....................................................................................................................
Remove.......................................................................................................................................................
Install .........................................................................................................................................................
Maintenance Procedures Every 500 Hours or 3 Months .................................................................................
Wheel Nut Torque..........................................................................................................................................
Header Hose Checks......................................................................................................................................
Mast................................................................................................................................................................
Forks...............................................................................................................................................................
Remove.......................................................................................................................................................
Inspect........................................................................................................................................................
Install .........................................................................................................................................................
Adjust .........................................................................................................................................................
Parking Brake Adjustment ...........................................................................................................................
Maintenance Procedures Every 1000 Hours or 6 Months ...............................................................................
Lift Chains .....................................................................................................................................................
Wear Check................................................................................................................................................
Lift Chain Lubrication ..................................................................................................................................
Forks...............................................................................................................................................................
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