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PERIODIC

MAINTENANCE

J40-65Z [B416]

PART NO. 1616867

8000 SRM 1226

Содержание B416

Страница 1: ...PERIODIC MAINTENANCE J40 65Z B416 PART NO 1616867 8000 SRM 1226...

Страница 2: ...10 Seat Rails 11 Battery Restraint System 11 Battery 12 Hydraulic System 12 How to Make Checks With Key Switch ON 13 Horn Lights and Alarm 13 Steering System 13 Service Brakes 13 Parking Brake 13 Hydr...

Страница 3: ...34 Lift Chains 34 Forks 34 Replace Upper and Lower Bearings Integral Sideshift Carriage 34 Other Lubrication 34 Battery Maintenance 35 How to Charge Battery 35 How to Change Battery 36 General 36 Lift...

Страница 4: ...nts TABLE OF CONTENTS Continued Wheels Install 51 Snap On Tire Change 51 Remove Snap On Solid Tire From Wheel 52 Install Snap On Solid Tire on Wheel 53 Adhesives and Sealants 54 This section is for th...

Страница 5: ...e lift truck is on the nameplate The code is also stamped on top of the rear bulkhead of the frame It is on the bulkhead inside the right rear leg of the overhead guard HOW TO MOVE A DISABLED LIFT TRU...

Страница 6: ...ly so the lift truck cannot fall forward The surface must be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece unit...

Страница 7: ...are given in both oper ating hours recorded on the lift truck hourmeter and in calendar time The recommendation is to use the interval that comes first The approximate locations of the items indicated...

Страница 8: ...il Master Cylinder C 0 25 liter 0 5 pt ISO VG32 7 Wheel Bearings Steer Wheels L Check Grease Multipurpose Grease See NOTE 1 8 Pivots Mast L 2 Fittings Lubricate As Necessary Multipurpose Grease See NO...

Страница 9: ...cessary Engine Oil 15 Direction and Speed Control Pedals X Check Operation Lubricate as Necessary See NOTE 1 16 Hydraulic Filter C 1 Filter See NOTE 2 and NOTE 6 See Parts Manual 17 Hydraulic Oil FULL...

Страница 10: ...um Disulfide NOTE 2 Service interval is for trucks working in a clean and dry warehouse environment Trucks working in more severe environments dirty dusty corrosive or wet environments should reduce s...

Страница 11: ...e air from the tires before the tires are removed from the lift truck If the air pressure is less than 80 of the correct air pressure the tire must be removed before air is added Put the tire in a saf...

Страница 12: ...place any damaged or broken parts that are used to keep the forks locked in position See Figure 4 1 FORK 2 LOCK PIN 3 SPRING 4 WASHER 5 WEDGE 6 KNOB 7 LOCK PIN ASSEMBLY Figure 4 Fork Lock Pin Assembly...

Страница 13: ...rollers Water in the bearings of the sheaves and the link pins of chains can also shorten the service life of these parts 2 Clean the mast assembly Inspect the mast chan nels in the areas where the ro...

Страница 14: ...ached to the mounting surface Emergency Locking Retractor ELR When the ELR style seat belt is properly buckled across the operator the belt will permit slight op erator repositioning without activatin...

Страница 15: ...The battery restraint is a heavy steel rod at the rear of the battery compartment See Figure 9 An ad justable spacer plate is used inside the battery com partment to prevent forward and backward move...

Страница 16: ...osion Make sure the battery is charged and has the correct voltage and ampere hour rating for the lift truck See the Nameplate Inspect the battery case connector and cables for damage cracks or breaks...

Страница 17: ...good steering control Service Brakes WARNING Loss of oil from the brake oil reservoir indi cates a leak Repair the brake system before using the lift truck Replace the brake oil in the system if there...

Страница 18: ...s must raise and lower smoothly in the correct sequence The carriage raises first then the inner weldment and intermediate weldment three stage masts only 3 The inner and intermediate weldments and th...

Страница 19: ...dirt to enter the hydraulic sys tem when the oil level is checked or the filter is changed Dirt can cause damage to compo nents of the hydraulic system Never operate the pump without oil in the hy dr...

Страница 20: ...SRM 1226 1 HOOD 2 WASHER 3 CAPSCREW 4 COUNTERWEIGHT COVER 5 HYDRAULIC TANK 6 HYDRAULIC FILTER 7 HYDRAULIC BREATHER 8 HYDRAULIC MOTOR 9 SOCKET HEAD SCREWS 10 ALIGNMENT PIN AND NOTCH 11 FILTER HOUSING...

Страница 21: ...lude Brake system Capacities and specifications Frame Hydraulic system Industrial battery Main control valve Mast repair fasteners Schematics diagrams Steering axle Steering system Wire harness repair...