background image

Battery Maintenance

8000 SRM 1009

Battery Maintenance

HOW TO CHARGE THE BATTERY

WARNING

DO NOT put tools on the battery.

If the lift truck was operated with a low battery,
check all contactors for welded contacts before
a charged battery is connected.

Make sure the key switch is in the OFF position
and the park brake is set before connecting the
battery.

The acid in the electrolyte can cause injury.
If the electrolyte is spilled, use water to flush
the area. Use a solution of sodium bicarbon-
ate (soda) and water to make the acid neutral.
Acid in the eyes must be immediately flushed
with water continuously for 15 minutes, then
seek medical attention.

Batteries generate explosive fumes. Keep the
vents in the caps clean. Keep sparks or open
flames away from the battery area. DO NOT
make a spark from the battery connections.
Disconnect the battery when doing mainte-
nance.

CAUTION

Never connect the battery charger plug to the
plug of the lift truck.

You can damage the

electronic controller.

Make sure the battery

charger voltage is the correct voltage for the
battery.

Correct use of the hydrometer and proper operation
of the battery charger is important.

Operate the

battery charger according to the instructions of
the charger manufacturer.

Never let the battery

discharge below the minimum value given by the
battery manufacturer. A fully charged battery will
have a specific gravity of 1.265 to 1.310 at 25 C
(77

F)

. See Table 1. Never charge a battery at a rate

that will raise the electrolyte temperature above
49 C (120

F)

. Never permit a battery to stay dis-

charged for long periods.

Table 1. Specific Gravity Corrections

Specific

Gravity

Reading

Electrolyte

Temperature

Cor-

rection

Points

Cor-

rect

Value

1.210

31 C (88

F)

+0.003

1.213

1.210

27 C (81

F)

+0.001

1.211

1.210

25 C (77

F)

+0.000

1.210

1.210

18 C (64

F)

0.004

1.206

+0.001 for each 1.7 C (35

F)

from the 25 C (77

F)

.

Base Value (Degrees C × 1.8) + 32 = Degrees F.

Equalizing Charge

This charge is at a low rate and balances the charge
in all of the cells. The equalizing charge is normally
given approximately once a month. It is a charge at
a slow rate for 3 to 6 hours in addition to the regular
charging cycle.

DO NOT give an equalizing charge more than once
a week. The most accurate specific gravity measure-
ment for a charged battery will be after an equalizing
charge. If the difference in specific gravity is more
than 0.020 between cells of a battery after an equal-
izing charge, there may be a cell that has a malfunc-
tion. Consult your battery dealer.

NOTE:

Many customers have battery chargers that

can follow a program to automatically charge a
battery according to recommendations of the bat-
tery manufacturer.

Use the recommendations of

the battery manufacturer for charging the battery.
Use only battery chargers approved by the battery
manufacturer or dealer.

Normal Charge

This charge is normally given to a battery that is
discharged from normal operation. Many customers
charge the battery at regular intervals that depend
on use. This procedure will keep the battery correctly
charged if the battery is not discharged below the
limit. Always use a hydrometer to check the battery
if the battery is charged at regular intervals. Fre-
quent charging of a battery that has a 2/3 or more
charge can decrease the life of the battery.

4

Содержание B218

Страница 1: ...PERIODIC MAINTENANCE W40Z B218 W45Z C215 W50Z D215 PART NO 1499808 8000 SRM 1009...

Страница 2: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 3: ...ttery Charger 5 Battery Charger W40Z Only 5 How to Change the Battery 5 Maintenance Schedule 6 Checks and Inspection Procedures 6 Hydraulic System 7 Lifting Mechanism 8 Controls 8 Electrical and Batte...

Страница 4: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 5: ...RUCK This lift truck is not normally towed If the traction system will not operate make repairs at the location if possible If the lift truck must be towed refer to the Maintenance Manual How to Tow t...

Страница 6: ...truck that lift truck must have weight added to the forks The total weight of the lift truck and load must be equal to or greater than the weight of the disabled lift truck Install a load of approx i...

Страница 7: ...sling or other lift truck has a capacity of at least 2 3 the total weight of the lift truck as shown on the capacity plate 3 Raise the forks only enough to suspend the wheels Install blocks under the...

Страница 8: ...attery to stay dis charged for long periods Table 1 Specific Gravity Corrections Specific Gravity Reading Electrolyte Temperature Cor rection Points Cor rect Value 1 210 31 C 88 F 0 003 1 213 1 210 27...

Страница 9: ...ted straps Batteries are heavy Use care to avoid injury The replacement battery must fit the battery compartment correctly Use spacers to prevent the battery from moving in the battery com partment Ma...

Страница 10: ...repairs Report the need for repairs to your supervisor immediately If repair is necessary put a DO NOT OPERATE tag on the control handle Re move the key from the key switch CAUTION Disposal of lubric...

Страница 11: ...amage the pump NOTE There is no filter on this hydraulic system There is a screen on the pump inlet The screen and the magnet in the bottom of the reservoir must be cleaned each time the reservoir is...

Страница 12: ...tes in correctly report the faulty operation immedi ately DO NOT operate the lift truck until the problem is corrected Put a DO NOT OPERATE tag on the control handle Remove the key and disconnect the...

Страница 13: ...mph Electrical and Battery WARNING DO NOT put tools on the battery The acid in the electrolyte can cause injury If the electrolyte is spilled use water to flush the area Make the acid neutral with a s...

Страница 14: ...t require periodic maintenance Inspect every 350 hours or 2 months CASTERS CAUTION In normal operation the casters should be in contact with the floor As the drive tire wears the casters will move clo...

Страница 15: ...n correct all problems in accordance with appropriate Hyster maintenance instructions A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicates Visual Inspection Repair or Replace as Required O...

Страница 16: ...ntrol Functioning Smoothly X Gauges Horn and Fuses Functioning X Steering Operation Functioning Smoothly X NOTES 1 Tires Condition affects stability safety and load capacity that can be handled safely...

Страница 17: ...0 SRM 1010 for all lubrication specifications 4 The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Drain and refill drive unit gear oil after initial...

Страница 18: ...resence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Recycle all waste oils DRIVE UNIT CHECKS A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicate...

Страница 19: ...ended to lubricate the lift linkage every 50 hours Load wheel bearings should be inspected every 350 hours 3 See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications 4 The pr...

Страница 20: ...waste oils Lubrication Instructions THE OCCUPATIONAL SAFETY AND HEALTH ACT OSHA REQUIRES THAT THE USER EX AMINE THE TRUCK BEFORE EACH SHIFT TO BE SURE IT IS IN SAFE WORKING ORDER EVERY 8 HOURS OR DAI...

Страница 21: ...ydraulic system from dirt and contaminants when servicing the hydraulic system Never operate the pump without the proper amount of oil in the hydraulic system The operation of the hydraulic pump with...

Страница 22: ...Lubrication Instructions 8000 SRM 1009 Figure 8 Lubrication Locations 18...

Страница 23: ...ions Legend for Figure 8 Item Location No of Fittings 1 Compression Rod 2 per rod 2 Load Link 2 per load link 3 Gear Oil 4 Load Wheel 1 per load wheel 5 Hydraulic Oil 6 Lower Link 4 per lower link 7 S...

Страница 24: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Страница 25: ......

Страница 26: ...TECHNICAL PUBLICATIONS 8000 SRM 1009 2 07 9 05 12 03 1 02 Printed in U S A...

Отзывы: