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General

8000 SRM 1009

truck. DO NOT walk or stand between the towing
vehicle and the lift truck.

1.

Disconnect the battery, remove the hood, and fas-
ten the chain to the lift truck. Make sure the tow
chain has the capacity to tow the weight. Care-
fully fasten the tow chain completely around the
motor and battery compartments on top of the
forks. The chain must not cause damage to ei-
ther lift truck.

2.

The electric brake must be released before the lift
truck can be towed. Disconnect connector 6 and
plug in brake override connector. See Diagrams
8000 SRM 1011 or Diagrams 8000 SRM 1228.

NOTE:

The brake override connector must be re-

moved after repairs are completed before returning
the truck to service. Otherwise the truck will not
operate.

3.

If there is not sufficient battery power, placing
the control handle in the operating position will
not release the electric brake.

4.

Steer the lift truck with the control handle while
it is being towed. Use one hand and walk to one
side of the lift truck. DO NOT walk or stand
between the towing vehicle and the lift truck.

5.

Tow the lift truck slowly.

6.

If another lift truck that has the drive wheels
near the forks is used to tow the disabled lift
truck, that lift truck must have weight added to
the forks. The total weight of the lift truck and

load must be equal to or greater than the weight
of the disabled lift truck. Install a load of approx-
imately half the maximum capacity on the forks
of the lift truck that is used for towing. This load
will increase the traction of the lift truck. Keep
the load on the forks lowered as much as possi-
ble.

If the lift truck used for towing has a master drive
unit (MDU) or drive unit similar to this lift truck,
DO NOT add weight to the forks. Additional
weight on the forks may decrease the traction of
the drive wheel(s). Make sure that the lift truck
has a total weight equal to or greater than the
weight of the disabled lift truck.

HOW TO PUT A LIFT TRUCK ON BLOCKS

WARNING

DO NOT put the lift truck on blocks if the sur-
face is not solid, even, and level. Make sure
that any blocks used to support the lift truck
are solid, one-piece units. Put blocks in front
and in back of the tires to prevent movement
of the lift truck.

DO NOT raise the lift truck by attaching an
overhead crane to areas that will be damaged.
Some of these points are not designed to sup-
port the weight of the lift truck. The lift truck
can be damaged or it can fall causing serious
personal injury. Attach the chain or sling to a
support structure of the lift truck frame.

See Figure 1.

Figure 1. Putting Lift Truck on Blocks

2

Содержание B218

Страница 1: ...PERIODIC MAINTENANCE W40Z B218 W45Z C215 W50Z D215 PART NO 1499808 8000 SRM 1009...

Страница 2: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 3: ...ttery Charger 5 Battery Charger W40Z Only 5 How to Change the Battery 5 Maintenance Schedule 6 Checks and Inspection Procedures 6 Hydraulic System 7 Lifting Mechanism 8 Controls 8 Electrical and Batte...

Страница 4: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 5: ...RUCK This lift truck is not normally towed If the traction system will not operate make repairs at the location if possible If the lift truck must be towed refer to the Maintenance Manual How to Tow t...

Страница 6: ...truck that lift truck must have weight added to the forks The total weight of the lift truck and load must be equal to or greater than the weight of the disabled lift truck Install a load of approx i...

Страница 7: ...sling or other lift truck has a capacity of at least 2 3 the total weight of the lift truck as shown on the capacity plate 3 Raise the forks only enough to suspend the wheels Install blocks under the...

Страница 8: ...attery to stay dis charged for long periods Table 1 Specific Gravity Corrections Specific Gravity Reading Electrolyte Temperature Cor rection Points Cor rect Value 1 210 31 C 88 F 0 003 1 213 1 210 27...

Страница 9: ...ted straps Batteries are heavy Use care to avoid injury The replacement battery must fit the battery compartment correctly Use spacers to prevent the battery from moving in the battery com partment Ma...

Страница 10: ...repairs Report the need for repairs to your supervisor immediately If repair is necessary put a DO NOT OPERATE tag on the control handle Re move the key from the key switch CAUTION Disposal of lubric...

Страница 11: ...amage the pump NOTE There is no filter on this hydraulic system There is a screen on the pump inlet The screen and the magnet in the bottom of the reservoir must be cleaned each time the reservoir is...

Страница 12: ...tes in correctly report the faulty operation immedi ately DO NOT operate the lift truck until the problem is corrected Put a DO NOT OPERATE tag on the control handle Remove the key and disconnect the...

Страница 13: ...mph Electrical and Battery WARNING DO NOT put tools on the battery The acid in the electrolyte can cause injury If the electrolyte is spilled use water to flush the area Make the acid neutral with a s...

Страница 14: ...t require periodic maintenance Inspect every 350 hours or 2 months CASTERS CAUTION In normal operation the casters should be in contact with the floor As the drive tire wears the casters will move clo...

Страница 15: ...n correct all problems in accordance with appropriate Hyster maintenance instructions A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicates Visual Inspection Repair or Replace as Required O...

Страница 16: ...ntrol Functioning Smoothly X Gauges Horn and Fuses Functioning X Steering Operation Functioning Smoothly X NOTES 1 Tires Condition affects stability safety and load capacity that can be handled safely...

Страница 17: ...0 SRM 1010 for all lubrication specifications 4 The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Drain and refill drive unit gear oil after initial...

Страница 18: ...resence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Recycle all waste oils DRIVE UNIT CHECKS A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicate...

Страница 19: ...ended to lubricate the lift linkage every 50 hours Load wheel bearings should be inspected every 350 hours 3 See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications 4 The pr...

Страница 20: ...waste oils Lubrication Instructions THE OCCUPATIONAL SAFETY AND HEALTH ACT OSHA REQUIRES THAT THE USER EX AMINE THE TRUCK BEFORE EACH SHIFT TO BE SURE IT IS IN SAFE WORKING ORDER EVERY 8 HOURS OR DAI...

Страница 21: ...ydraulic system from dirt and contaminants when servicing the hydraulic system Never operate the pump without the proper amount of oil in the hydraulic system The operation of the hydraulic pump with...

Страница 22: ...Lubrication Instructions 8000 SRM 1009 Figure 8 Lubrication Locations 18...

Страница 23: ...ions Legend for Figure 8 Item Location No of Fittings 1 Compression Rod 2 per rod 2 Load Link 2 per load link 3 Gear Oil 4 Load Wheel 1 per load wheel 5 Hydraulic Oil 6 Lower Link 4 per lower link 7 S...

Страница 24: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Страница 25: ......

Страница 26: ...TECHNICAL PUBLICATIONS 8000 SRM 1009 2 07 9 05 12 03 1 02 Printed in U S A...

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