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Maintenance Schedule

8000 SRM 1009

Wheels and Tires

CAUTION

Whenever wheels have been installed, check
all wheel nuts after 2 to 5 hours of operation.
Tighten the nuts in a cross pattern to the
correct torque value shown in Capacities and
Specifications 8000 SRM 1010. When the nuts
stay tight after an 8-hour check, the interval
for checking the torque can be extended to 350
hours.

Inspect the drive tire, caster, and load wheels for for-
eign material, cuts, and tears. Remove all foreign
material and smooth any cuts or tears to prevent fur-
ther damage. See Figure 5.

1.

SMOOTH EDGES

2.

REMOVE NAILS, GLASS, AND ALL METAL

Figure 5. Tires

NOTE:

The load wheel bearings have lube fittings.

Under normal conditions, it is recommended that
they be lubricated every 50 hours minimum or once
per month. The load wheel bearings are cleaned and
repacked every 1000 hours or once per year.

Trucks equipped with the food processing package
use sealed bearings, which do not require periodic
maintenance. Inspect every 350 hours or 2 months.

CASTERS

CAUTION

In normal operation, the casters should be in
contact with the floor. As the drive tire wears,
the casters will move closer to the floor and will

carry more of the load. If the casters are not
shimmed properly, the caster can reduce the
load on the drive tire and reduce the ability of
the drive tire to stop the truck.

1.

Place the truck on a level surface. Lower the
forks, turn the key switch to the OFF position
and disconnect the battery.

2.

Ensure the caster wheel is pointed toward the
battery. See Figure 6.

Figure 6. Caster Orientation

3.

The caster should be in contact with the floor. If
there is a gap between the floor and the bottom
of the caster wheel, the gap should not exceed
1.50 mm (0.06 in.).

NOTE:

DO NOT install too many shims.

4.

If the gap is greater than 1.50 mm (0.06 in.), add
shims to adjust the caster to the floor.

NOTE:

Step 5 and Step 6 can be performed to check

that the casters have not been over shimmed.

5.

Look for a gap between the round bar and the
frame of the caster wheel. See Figure 7.

1.

ROUND BAR

2.

CASTER WHEEL FRAME

Figure 7. Caster Measurement

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Содержание B218

Страница 1: ...PERIODIC MAINTENANCE W40Z B218 W45Z C215 W50Z D215 PART NO 1499808 8000 SRM 1009...

Страница 2: ...condition Always use HYSTER APPROVED parts when making repairs Replacement parts must meet or exceed the specifications of the original equipment manufacturer Make sure all nuts bolts snap rings and...

Страница 3: ...ttery Charger 5 Battery Charger W40Z Only 5 How to Change the Battery 5 Maintenance Schedule 6 Checks and Inspection Procedures 6 Hydraulic System 7 Lifting Mechanism 8 Controls 8 Electrical and Batte...

Страница 4: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 5: ...RUCK This lift truck is not normally towed If the traction system will not operate make repairs at the location if possible If the lift truck must be towed refer to the Maintenance Manual How to Tow t...

Страница 6: ...truck that lift truck must have weight added to the forks The total weight of the lift truck and load must be equal to or greater than the weight of the disabled lift truck Install a load of approx i...

Страница 7: ...sling or other lift truck has a capacity of at least 2 3 the total weight of the lift truck as shown on the capacity plate 3 Raise the forks only enough to suspend the wheels Install blocks under the...

Страница 8: ...attery to stay dis charged for long periods Table 1 Specific Gravity Corrections Specific Gravity Reading Electrolyte Temperature Cor rection Points Cor rect Value 1 210 31 C 88 F 0 003 1 213 1 210 27...

Страница 9: ...ted straps Batteries are heavy Use care to avoid injury The replacement battery must fit the battery compartment correctly Use spacers to prevent the battery from moving in the battery com partment Ma...

Страница 10: ...repairs Report the need for repairs to your supervisor immediately If repair is necessary put a DO NOT OPERATE tag on the control handle Re move the key from the key switch CAUTION Disposal of lubric...

Страница 11: ...amage the pump NOTE There is no filter on this hydraulic system There is a screen on the pump inlet The screen and the magnet in the bottom of the reservoir must be cleaned each time the reservoir is...

Страница 12: ...tes in correctly report the faulty operation immedi ately DO NOT operate the lift truck until the problem is corrected Put a DO NOT OPERATE tag on the control handle Remove the key and disconnect the...

Страница 13: ...mph Electrical and Battery WARNING DO NOT put tools on the battery The acid in the electrolyte can cause injury If the electrolyte is spilled use water to flush the area Make the acid neutral with a s...

Страница 14: ...t require periodic maintenance Inspect every 350 hours or 2 months CASTERS CAUTION In normal operation the casters should be in contact with the floor As the drive tire wears the casters will move clo...

Страница 15: ...n correct all problems in accordance with appropriate Hyster maintenance instructions A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicates Visual Inspection Repair or Replace as Required O...

Страница 16: ...ntrol Functioning Smoothly X Gauges Horn and Fuses Functioning X Steering Operation Functioning Smoothly X NOTES 1 Tires Condition affects stability safety and load capacity that can be handled safely...

Страница 17: ...0 SRM 1010 for all lubrication specifications 4 The presence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Drain and refill drive unit gear oil after initial...

Страница 18: ...resence of hydraulic fluid on cylinder rods and fittings does not necessarily indicate a leak 5 Recycle all waste oils DRIVE UNIT CHECKS A Every 8 Hours B Every 350 Hours C Every 2000 Hours X Indicate...

Страница 19: ...ended to lubricate the lift linkage every 50 hours Load wheel bearings should be inspected every 350 hours 3 See Capacities and Specifications 8000 SRM 1010 for all lubrication specifications 4 The pr...

Страница 20: ...waste oils Lubrication Instructions THE OCCUPATIONAL SAFETY AND HEALTH ACT OSHA REQUIRES THAT THE USER EX AMINE THE TRUCK BEFORE EACH SHIFT TO BE SURE IT IS IN SAFE WORKING ORDER EVERY 8 HOURS OR DAI...

Страница 21: ...ydraulic system from dirt and contaminants when servicing the hydraulic system Never operate the pump without the proper amount of oil in the hydraulic system The operation of the hydraulic pump with...

Страница 22: ...Lubrication Instructions 8000 SRM 1009 Figure 8 Lubrication Locations 18...

Страница 23: ...ions Legend for Figure 8 Item Location No of Fittings 1 Compression Rod 2 per rod 2 Load Link 2 per load link 3 Gear Oil 4 Load Wheel 1 per load wheel 5 Hydraulic Oil 6 Lower Link 4 per lower link 7 S...

Страница 24: ...________________________________________ ____________________________________________________________ ____________________________________________________________ _____________________________________...

Страница 25: ......

Страница 26: ...TECHNICAL PUBLICATIONS 8000 SRM 1009 2 07 9 05 12 03 1 02 Printed in U S A...

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