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SAFETY PRECAUTIONS

MAINTENANCE AND REPAIR

• When lifting parts or assemblies, make sure all slings, chains, or cables are correctly fastened, and

that the load being lifted is balanced. Make sure the crane, cables, and chains have the capacity
to support the weight of the load.

• Do not lift heavy parts by hand, use a lifting mechanism.

• Wear safety glasses.

• DISCONNECT THE BATTERY CONNECTOR before doing any maintenance or repair on electric

lift trucks. Disconnect the battery ground cable on internal combustion lift trucks.

• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT THE LIFT

TRUCK ON BLOCKS in the Operating Manual or the Periodic Maintenance section.

• Keep the unit clean and the working area clean and orderly.

• Use the correct tools for the job.

• Keep the tools clean and in good condition.

• Always use HYSTER APPROVED parts when making repairs. Replacement parts must meet

or exceed the specifications of the original equipment manufacturer.

• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before using force

to remove parts.

• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs, or if the

unit needs repairs.

• Be sure to follow the WARNING and CAUTION notes in the instructions.

• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel are

flammable. Be sure to follow the necessary safety precautions when handling these fuels and
when working on these fuel systems.

• Batteries generate flammable gas when they are being charged. Keep fire and sparks away from

the area. Make sure the area is well ventilated.

NOTE:

The following symbols and words indicate safety information in this

manual:

WARNING

Indicates a hazardous situation which, if not avoided, could result in
death or serious injury.

CAUTION

Indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury and property damage.

On the lift truck, the WARNING symbol and word are on orange back-
ground. The CAUTION symbol and word are on yellow background.

Содержание A236

Страница 1: ...Hyster B236 H400HD H450HD H400HDS H450HDS Internal Combustion Engine Trucks Service Repair Manual...

Страница 2: ...00XM XMS 12 H400 450HD HDS A236 H16 00 22 00XM 12EC H400 500HD HDS EC B214 H16XM 12 H18XM 12 H20XM 12 H22XM 12 H400HD H450HD H500HD H550HD B236 H16XM 12EC H18XM 12EC H22XM 12EC H400HD EC H450HD EC H5...

Страница 3: ...cifications of the original equipment manufacturer Make sure all nuts bolts snap rings and other fastening devices are removed before using force to remove parts Always fasten a DO NOT OPERATE tag to...

Страница 4: ...ward Clutch Drum 49 3rd Clutch Drum 54 2nd Clutch Drum 60 Reverse Clutch Drum 63 1st Clutch Drum and Turbine Shaft 68 Transmission Case 74 Install 95 Control Valve Removal and Installation 97 Remove 9...

Страница 5: ...THE QUALITY KEEPERS HYSTER APPROVED PARTS...

Страница 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Страница 7: ...tween the transmission and the differential 12 Disconnect the wiring harnesses from the trans mission 13 Disconnect the wires at the pressure and tem perature sending unit on the transmission Put iden...

Страница 8: ...re moved WARNING The transmission is heavy Make sure that the lifting devices are properly positioned CAUTION Keep the transmission level when the transmis sion is separated from the engine so the dr...

Страница 9: ...Transmission Repair STEP 2 Remove the drive plate mounting bolts and washers STEP 3 Remove the drive plates and backing ring STEP 4 Remove the filter element STEP 5 Remove the filter adapter bolts and...

Страница 10: ...EP 7 Remove the oil baffle retaining ring STEP 8 Attach a special tool or two lifting eyes to the mount ing surface of the drive plates to lift the converter and oil baffle from the converter housing...

Страница 11: ...ion Repair STEP 10 Remove the torque converter gear snap ring STEP 11 Remove the torque converter gear STEP 12 Remove the torque converter gear lower snap ring STEP 13 Remove the stator support bearin...

Страница 12: ...TEP 14 Pry the stator support bearing from the converter as sembly as shown STEP 15 Remove the stator support bearing STEP 16 Remove the stator support capscrews and lockwash ers STEP 17 Remove the to...

Страница 13: ...P 18 Remove the oil baffle and sealing ring STEP 19 Remove the charging pump adapter plate capscrews and lockwashers STEP 20 Remove the charging pump adapter plate and gasket STEP 21 Remove the chargi...

Страница 14: ...e the torque converter housing to transmission case bolts and lockwashers STEP 24 Support the torque converter housing with a chain hoist and using a soft hammer tap the torque con verter housing away...

Страница 15: ...STEP 26 Remove the first pump drive idler gear washer and bearing as an assembly STEP 27 Remove the second pump drive idler gear bolts and lockwashers STEP 28 Remove the second pump drive idler gear w...

Страница 16: ...pump drive gear bolts and lockwash ers STEP 30 Remove the first pump drive gear washer and bear ing as an assembly STEP 31 Remove the second pump drive gear bolts and lock washers STEP 32 Remove the s...

Страница 17: ...n Repair STEP 33 Remove the stator support bolts and lockwashers STEP 34 Remove the stator support and gasket STEP 35 Remove the temperature sensor from housing STEP 36 Remove the lock nut from the FW...

Страница 18: ...onto the FWD 3rd shaft assembly Use two bolts to attach the special tool to the transmission housing to pre vent the gear from dropping when the transmission is turned Turn the transmission STEP 38 U...

Страница 19: ...444 Transmission Repair STEP 39 Remove the adapter plate and upper and lower gas kets STEP 40 Remove the rear output flange lock nut O ring and washer STEP 41 Remove bolts and lockwashers from the rea...

Страница 20: ...ernal snap ring pliers to open the snap ring on the 2ND REV shaft and use a hoist to remove the rear cover while holding the snap ring open STEP 43 Remove the rear cover gasket STEP 44 Remove the clut...

Страница 21: ...ssion Repair STEP 45 Remove the bearing retaining snap ring STEP 46 Use a bearing puller to remove the bearing gear and spacer from the FWD 3RD shaft STEP 47 Remove the clutch shaft sealing rings from...

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