HyQuest Solutions HS40C Скачать руководство пользователя страница 18

© 2022 HyQuest Solutions

18

Troubleshooting

5

Troubleshooting

This fault finding guide should be used by the HS40 Compact user before they consult HyQuest Solutions to assist with
specific problems.

HS40 Compact Not Powering Up

§

Check battery voltage.

§

Check battery POWER and  GROUND  connections  to  the  battery  –  make  sure
they are done up tightly and there is no corrosion.

The  compressor  doesn’t  start
when I connect the power

§

Check the state of the Condor pressure switch, and make sure it is set to the
‘1’ position.

§

The  compressor  should  only  start  if  the  pressure  is  below  400kPa  –  or  the
HS40  power  was  disconnected  before  it  had  reached  the  750kPa  level
(maybe it stopped due  to  battery  LV,  or  pressure  leak  and  then  the  battery
was disconnected.)

§

Check  the  battery  voltage  with  your  multimeter  –  if  it  is  below  12V,  then
maybe  the  controller  locked  out  the  compressor  as  the  voltage  fell  below
10V,  and  the  voltage  has  not  yet  risen  above  12V  to  re-enable  the
compressor. (Make sure the minimum battery capacity is 38Ah)

The  compressor  doesn’t  start
when  the  pressure  falls  below
400kPa (58psi).

§

Check the state of the Condor pressure switch, and make sure it is set to the
‘1’ position.

§

Check  the  battery  voltage  with  your  multimeter  –  if  it  is  below  12V,  then
maybe  the  controller  locked  out  the  compressor  as  the  voltage  fell  below
10V,  and  the  voltage  has  not  yet  risen  above  12V  to  re-enable  the
compressor. (Make sure the minimum battery capacity is 38Ah)

The  compressor  starts  but  then
cuts  out  before  750kPa  (110psi)
is reached.

§

Check the battery voltage with your multimeter – if it dips below 10V while
compressor is on, then maybe the battery condition is suspect.

§

Check  the  voltage  on  the  “POS”  and  “NEG”  stud  of  the  controller  –  these
should be  the  same  as  your  battery  voltage  –  if  the  voltage  on  these  studs
drops when the compressor turns on (but the battery voltage looks OK), then
you are getting a voltage drop somewhere – maybe a lose connection on the
battery – or maybe the battery leads are too long or the battery cable gauge
is not heavy enough – see section 

Extending the Battery Cables

.

The  compressor  doesn’t  stop  at
750kPa (110psi)

§

There is a fault with the Condor pressure switch adjustment. Contact HyQuest
Solutions for the adjustment procedure.

Can  I  check  the  check  the
pressure  transducer  calibration
through  the  bubble  rate  test
port ?

§

You may be familiar with this feature in the HS40 Series I or HS40 Series II –
but  this  was  removed  from  the  HS40  Compact  –  so  the  answer  is  no,  you
cannot check the pressure transducer calibration through the bubble rate test
port!

8

Содержание HS40C

Страница 1: ...HS40C User Manual 07 2022 01 00 000...

Страница 2: ...Size 13 3 5 Battery Voltage 13 Part IV Maintenance 15 4 1 Automatic Moisture Extraction 15 4 2 Filter Maintenance 16 Part V Troubleshooting 18 Part VI Repair 19 Part VII Technical Data 20 Part VIII O...

Страница 3: ...rmation provided in this manual was deemed accurate as of the publication date However updates to this information may have occurred This manual does not include all of the details of design productio...

Страница 4: ...found before starting to work as well as for defects found while working Do not use the HyQuest Solutions HS40C in areas where there is a danger of explosion The present user manual specifies environm...

Страница 5: ...lian made compressor pump packaged into a small but robust metal enclosure The system incorporates a mechanical pressure switch to maintain a 400kPa 58 psi 750 kPa 110 psi tank pressure to ensure powe...

Страница 6: ...Above model dual orifice feature V Above model auto purge of stainless micro mist separator 1 1 Product Overview The Model HS40 Compact is designed to replace conventional Dry Nitrogen bubbler system...

Страница 7: ...2022 HyQuest Solutions 7 Introduction...

Страница 8: ...ing subsections Power Connection Extending the Battery Cables Adjusting the Bubble Rate WL3100 Connection 2 1 Power Connection The 6 mm2 power cable provided must be connected directly to the power so...

Страница 9: ...Vdrop1 on extended cable Vdrop2 on supplied cable Total Vdrop Actual Vbatt when HS40 Compact disconnects compressor 2 m 6 ft 6 9 5 0 36 V 0 36 V 0 72 V 10 72 V 4 m 12 ft 6 9 5 0 72 V 0 36 V 1 08 V 11...

Страница 10: ...VOID THE MANUFACTURER WARRANTY ON THIS PRODUCT Disconnect the HS23QC from the HS40 Compact Test Port Rotate the River Line control valve from the Close position to the Open position to direct the bubb...

Страница 11: ...ver to push on the orange lever to release the terminal spring tension to insert or remove the wire You may connect the WL3100 to the same battery used to power the compressor but it is advised to cab...

Страница 12: ...ile the valve is in the Close position Purge In the Purge position the receiver tank is directly connected to the River Line port to allow a Purge of the River Line After a River Line Purge is perform...

Страница 13: ...g The battery endurance will be dependent on the following The consumption of other equipment connected to the battery The frequency that the system wakes up to take a measurement The length of time t...

Страница 14: ...Operation A pump up cycle will be aborted if a battery low condition occurs This condition is most likely to occur when the compressor is on because it draws approximately 20A when operating causing t...

Страница 15: ...nor leak will prevent the pressure from being maintained For more information see the following subsections Automatic Moisture Extraction Filter Maintenance 4 1 Automatic Moisture Extraction All HS40...

Страница 16: ...2022 HyQuest Solutions 16 Maintenance 4 2 Filter Maintenance...

Страница 17: ...2022 HyQuest Solutions 17 Maintenance Note Reverse step 4 to step 1 to re assemble...

Страница 18: ...the battery voltage with your multimeter if it is below 12V then maybe the controller locked out the compressor as the voltage fell below 10V and the voltage has not yet risen above 12V to re enable...

Страница 19: ...ur return shipment 2 Please provide as much information and or clear instructions within the return paperwork This will assist our test engineers with their diagnosis 3 Please do not ship the goods pr...

Страница 20: ...6 bubbles min 10mH20 averages to about 28mA Previous blue ARB compressor drew 30A Average battery consumption 45 mA with bubble rate set to 26 bubbles min 10 mH2 0 Solar A small 10 Watt solar panel is...

Страница 21: ...ndustrial grade advanced membrane filter Operating Temperature Range 40 C to 70 C HS40AFC HS40AFC 3100A 20 C to 70 C HS40AFC 2100 HS40AFC 3100 Enclosure Zinc plated steel enclosure powder coated oyste...

Страница 22: ...l Connections Local regulations for electrical installation and connections must be observed 8 2 Dismantling Disposal When disposing of the units and their accessories the applicable local regulations...

Страница 23: ...according to legal provisions EU WEEE Directive As players in the environmental market KISTERS AG and HyQuest Solutions are committed to supporting efforts to avoid and recycle waste Please consider...

Страница 24: ...floating debris Preparation of Orifice Tubing Do not open the carton or remove the strapping To prepare the roll of tubing for use cut a 300mm diameter hole in the centre of the cardboard carton retri...

Страница 25: ...a variable back pressure is utilised as an accurate means of measuring liquid head Provided that 1 The density of the gas is nearly the same as air 2 The velocity of gas is low enough so as not to pro...

Страница 26: ...a valve or by a large leak the system pressure is atmospheric and will not reflect any other pressure Provided air or a gas that has a very similar density to air is used then the errors from this sou...

Страница 27: ...A will be the back pressure in the system Also the pressure of each bubble of gas as it emerges from the end of the tube will a that point have an internal pressure equal to the head and this internal...

Страница 28: ...rmal procedure is to establish the maximum rate of rise to be measured and adjust the gas flow so that there is no significant lag in the pressure system However in order to conserve the gas supply th...

Страница 29: ...the system near the orifice so in effect there are two lines running the orifice Hence the term dual line The operation of Hyquest Solutions units is described in more details in diagrams 15 and 16 o...

Страница 30: ...re is still atmosphere Figure 9 system operating under head conditions As the water rises the system pressure increases to the equivalent of the head H minus the amount the water rises within the bulb...

Страница 31: ...s inactive The dual orifice application become beneficial in a situation where severe siltation appears and causes the blockage of the bottom orifice at which instance the valve of the bottom orifice...

Страница 32: ...o ferrules onto the river line as shown in figure below Step 3 Tighten the tube nut to the GCO1 fitting as shown in figure below Step 4 Place the GCO1 assembly onto the mounting pipe adjust coupling s...

Страница 33: ...t Solutions 33 Appendices Ensure that the GCO1 is horizontally level as shown Flexible coupling allows adjustment up to 30 degrees GCO1 DIMENSIONS Dimension Metric mm Imperial inch L 410 16 2 D 210 8...

Страница 34: ...2022 HyQuest Solutions 34 Appendices 9 5 Appendix E Typical Installations Typical installation for HS40 Compact HS40 Compact DO Dual Orifice HS40 Compact Typical Installation...

Страница 35: ...2022 HyQuest Solutions 35 Appendices HS40 Compact DO Typical Installation...

Страница 36: ...uest Solutions Pty Ltd HyQuest Solutions KISTERS AG 49 2408 9385 0 info hyquestsolutions eu www hyquestsolutions eu 612 9601 2022 sales hyquestsolutions com au www hyquestsolutions com au 64 7 857 081...

Страница 37: ...www hyquestsolutions com 2022 HyQuest Solutions 05 10 2022...

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