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5. Combination Indoor and Outdoor Combustion Air:

If the required volume of indoor air exceeds the
available indoor air volume, outdoor air openings or
ducts may be used to supplement the available
indoor air provided:

a. The size and location of the indoor openings

comply with Subsection 3.

b. The outdoor openings are to be located in

accordance with Subsection 4.

c. The size of the outdoor openings are to be sized

as follows:

where:

A

req

= minimum area of outdoor openings.

A

full

= full size of outdoor openings calculated

in accordance with Subsection 4.

V

avail

= available indoor air volume

V

req

= required indoor air volume

6. Engineered Installations: Engineered combustion air

installations shall provide an adequate supply of
combustion, ventilation, and dilution air and shall be
approved by the authority having jurisdiction.

7. Mechanical Combustion Air Supply:

a. In installations where all combustion air is

provided by a mechanical air supply system, the
combustion air shall be supplied from the
outdoors at the minimum rate of 0.35 ft

3

/min per

1000 Btu/hr (0.034 m

3

/min per 1000 W) of the

total rated input of all appliances in the space.

b. In installations where exhaust fans are installed,

additional air shall be provided to replace the
exhaust air.

c. Each of the appliances served shall be

interlocked to the mechanical air supply to
prevent main burner operation where the
mechanical air supply system is not in operation.

d. In buildings where the combustion air is provided

by the mechanical ventilation system, the system
shall provide the specified combustion air rate in
addition to the required ventilation air.

8. Louvers & Grills:

a. The required size of openings for combustion,

ventilation, and dilution air shall be based on the
net free area of each opening.

i.

Where the free area through a louver or grille
is known, it shall be used in calculating the
opening size required to provide the free area
specified.

ii. Where the free area through a louver or grille

is not known, it shall be assumed that wooden
louvers will have 25% free area and metal
louvers and grilles will have 75% free area.

iii. Nonmotorized dampers shall be fixed in the

open position.

b. Motorized dampers shall be interlocked with the

equipment so that they are proven in the full
open position prior to ignition and during
operation of the main burner.

i.

The interlock shall prevent the main burner
from igniting if the damper fails to open
during burner startup. 

ii. The interlock shall shut down the burner if

the damper closes during burner operation. 

9. Combustion Air Ducts:

a. Ducts shall be constructed of galvanized steel or

an equivalent corrosion- resistant material.

b. Ducts shall terminate in an unobstructed space,

allowing free movement of combustion air to the
appliances.

c. Ducts shall serve a single space.

d. Ducts shall not serve both upper and lower

combustion air openings where both such
openings are used. The separation between ducts
serving upper and lower combustion air
openings shall be maintained to the source of
combustion air.

e. Ducts shall not be screened where terminating in

an attic space.

f.

Horizontal upper combustion air ducts shall not
slope downward toward the source of the
combustion air.

g. The remaining space surrounding a chimney

liner, gas vent, special gas vent, or plastic piping
installed within a masonry, metal, or factory built
chimney shall not be used to supply combustion
air.

h. Combustion air intake openings located on the

exterior of buildings shall have the lowest side of
the combustion air intake opening at least 12
inches (305 mm) above grade.

Liquefied Petroleum (LP) is heavier than air and may
collect or “pool” in a low area in the event of a leak
from defective equipment. This gas may then ignite,
resulting in a fire or explosion.

WARNING

PREINSTALLATION

V

avail

1 –    

V

req

A

req

A

full   

x

(

)

7

Содержание HVX 175

Страница 1: ...ause contamination of theburner resultinginpossibleseverepersonalinjury deathorsubstantialpropertydamage Theboilercanonlybeoperatedwithadust free air supply Follow the instruction manual procedures to...

Страница 2: ...REMOVAL FROM COMMON VENTING SYSTEM 17 5 GAS PIPING 18 6 ELECTRICAL 20 A WIRING 20 B ZONED SYSTEM WIRING 20 C CONTROLS 20 D BOILER SEQUENCE OF OPERATION 22 7 START UP PROCEDURES 22 A COMPLETING THE IN...

Страница 3: ...will see special attention boxes intended to supplement the instructions and make special notice of potential hazards Indicates special attention is needed but not directly related to potential person...

Страница 4: ...e for Controls and Safety Devices for Automatically Fired Boilers ANSI ASME CSD 1 NOTICE Do not install this boiler on carpeting Boiler installation on carpeting is a fire hazard Install this boiler o...

Страница 5: ...the air infiltration rate of a structure is known the minimum required volume of indoor air for the Boiler and other fan assisted appliances shall be determined as follows where Ifan Input of the fan...

Страница 6: ...orizontal ducts each opening shall have a minimum free area of 1 in2 per 2000 Btu hr 22 cm2 per 2000 W of total rated input for all appliances in the space See Figure 1 5 b One Permanent Opening Metho...

Страница 7: ...r grille is known it shall be used in calculating the opening size required to provide the free area specified ii Where the free area through a louver or grille is not known it shall be assumed that w...

Страница 8: ...E DETECTORS Each carbon monoxide detector shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified SIGNAGE A metal or plastic identification plate shall be permanently mounted to the ex...

Страница 9: ...ith a drain valve at the 1 1 4 NPT return tapping near the bottom of the left section Pipe the return to the inlet connection of the circulator 3 Supply Piping Pipe the supply to the 1 1 2 NPT supply...

Страница 10: ...the boiler water during the cooling cycle 9 If this boiler is installed above radiation level provide a low water cutoff device either as a part of the boiler or at the time of boiler installation B S...

Страница 11: ...5 and 3 6 for basic zoned system layouts 2 Run each zone pipe down then up to zone to prevent air accumulation in piping 3 If required provide means to isolate and drain each zone separately Figure 3...

Страница 12: ...ZE PROTECTION For new or existing systems that must be freeze protected 1 Glycol in hydronic applications is specially formulated for this purpose It includes inhibitors which prevent the glycol from...

Страница 13: ...er to be provided by installer 5 Single wall vent pipe should be furnished between increaser and chimney If the vent connector shall be located in or pass through a cold area the vent connector shall...

Страница 14: ...u une m thode quivalente afin de l emp cher de s affaisser Ne pas visser dans le tuyau de ventilation Horizontal portions of the vent pipe must be supported at intervals no greater than four feet to p...

Страница 15: ...ed in Equivalent Vent Length 7 Refer to Figure 4 2 for vertical offset option The maximum offset is 5 feet With the exception of the last 90 elbow which serves as the vent terminal the additional elbo...

Страница 16: ...tal portions of the vent pipe shall slope upward from the boiler towards the vertical vent not less than 1 4 per foot 21 mm per meter Parties horizontales de l vent doit pente ascendante de la chaudi...

Страница 17: ...es registres de foyers d Place in operation the appliance being inspected Follow the lighting instructions Adjust thermostat so appliance will operate continuously Mettre en service l appareil inspect...

Страница 18: ...quires such a valve a suggested location is shown in Figure 5 1 7 Check piping for leaks Use an approved gas detector a non corrosive leak detection fluid or other leak detection method If leaks are f...

Страница 19: ...140 165 28 42 56 66 0 8 1 2 1 6 1 9 Pipe Length in Feet Meters 3 4 Pipe 1 Pipe 11 4 Pipe 11 2 Pipe 10 3 0 20 6 1 30 9 1 40 12 2 50 15 2 60 18 3 278 7 9 190 5 4 152 4 3 130 3 7 115 3 3 105 3 0 520 14 7...

Страница 20: ...arness as required 6 ELECTRICAL This unit when installed must be electrically grounded in accordance with the requirements of the authority having jurisdiction or in the absence of such requirements w...

Страница 21: ...ELECTRICAL 21 Figure 6 2 Wiring Diagram Spark Ignited Pilot Becket 7600 Limit Control Figure 6 3 Wiring Diagram Spark Ignited Pilot Hydrolevel 3200 Limit control...

Страница 22: ...instructions as necessary 5 Fill the boiler and system with water making certain to vent all air from all points in the system To check water level in the system open and close each vent in the system...

Страница 23: ...START UP PROCEDURES 23 Figure 7 1 Gas Valve Manifold and Burner Assembly Intermittent Ignition Figure 7 2 Valve Tapping and Adjustment Screw Locations...

Страница 24: ...START UP PROCEDURES Figure 7 3 Operating Instructions 24...

Страница 25: ...25 Figure 7 4 Operating Instructions START UP PROCEDURES...

Страница 26: ...as manifold set manifold pressure as follows for various gases a Natural Gas 3 5 W C 0 9 kPa b LP Gas 10 0 W C 2 5 kPa 2 To adjust gas pressure turn adjusting screw of gas pressure regulator countercl...

Страница 27: ...66 cubic meters of gas through the meter Burner inputs in Btu hr for various meter timings and heating values Tables based on 2 cubic feet of gas through the meter Time that meter is read sec Heat Val...

Страница 28: ...allowing fresh water to enter the system 6 Do not allow the system controls to subject the boiler to excessively low water temperatures which would cause condensation of flue gases and corrosion of t...

Страница 29: ...n pressure as shown in Figure 8 1 Note that as boiler operates suction pressure will decrease Measure after 15 minutes of boiler operation TROUBLESHOOTING 8 TROUBLESHOOTING Should overheating occur or...

Страница 30: ...2 Check and correct wiring Flashback or burning at orifice spuds 1 Manifold gas pressure too low 2 Improperly sized drilled orifice spuds 3 Leaking gas valve 4 Burrs on orifice 5 Low supply gas pressu...

Страница 31: ...OES INTO LOCKOUT OR RETRY DELAY RESET THE CALL FOR HEAT CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE CLEAN FLAME ROD CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD AND MODULE CHECK FOR CRACKED C...

Страница 32: ...te ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior to handling and removal b...

Страница 33: ...n gauge located on the left side of the boiler Boiler pressure should never be higher than 5 psi 35 kPa below the rating shown on the safety relief valve 25 psig 172 kPa maximum for a 30 psig 207 kPa...

Страница 34: ...lector and top section makes a tight seal to prevent leakage of the products of combustion h Re install the top jacket panel and vent pipe i Re install burners 2 Inspect entire venting system for corr...

Страница 35: ...Annual Fuel Utilization Efficiency AFUE ratings are based on U S Government test Before purchasing this appliance read important information about its estimated annual energy consumptions or energy e...

Страница 36: ...1 Block Base Floor Pan Jacket Flue Collector REPAIR PARTS Use the figures and tables on pages 37 38 to assist in ordering parts Note Remember to include boiler model number and serial number when orde...

Страница 37: ...Burner 165 9 51537 7 Gas Manifold 70 50978 Gas Manifold 105 50979 Gas Manifold 140 50980 Gas Manifold 165 50981 8 Orifice Spud 48 Natural Gas 70 4 50894 Orifice Spud 48 Natural Gas 105 6 50894 Orifice...

Страница 38: ...0558 Ignition Control Spark Honeywell S8610M 1003 50672 Cleveland NS2 1104 03 Switch 1 68 W C Set Point Pink 50038 Cleveland NS2 1104 02 Switch 1 47 W C Set Point Purple 50037 Cleveland NS2 1104 01 Sw...

Страница 39: ...39...

Страница 40: ...e boiler d to burners jackets controls and other auxiliary equipment furnished by the Manufacturer but manufactured by others Any warranties for such items shall be limited to those warranties offered...

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