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H24/H32dc uSEr mAnuAL EdItIon III 2015-06-17

1. Introduction

Do not unpack or operate the crimping machine until you have thoroughly read this 

manual.

All who operate the crimping machine must read this manual.

this manual provides necessary information for safe use of this machine.
this manual is the result of continual development, testing and technical evaluations that 

are registered and verified by Hydroscand Machine AB according to 2006/42/EC.

this information is intended only for specialized operators who can operate the machine 
without risk to themselves, other persons, property, the machine, or the environment. the 

operator should have fundamental knowledge in trouble-shooting methods, perform mach

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ine inspections and simple maintenance according to the information provided in this ma-
nual and according to local legislation for protection of health and safety.

This manual does not explain disassembly or comprehensive maintenance in detail. These 
may only be performed by an authorized service technician.

It is necessary to store the manual and keep it in good condition for future use. contact 
your closest authorized supplier for a replacement manual or additional information if ne-
cessary.

This manual should be preserved and stored for the length of the machine’s lifetime or at 
least ten (10) years in a well-known, easily accessible location together with other machine 

documentation.

Hydroscand Machine AB is not liable for injury/damage to persons/machine or property as 
a result of improper use, having made prohibited modifications to the machine or misinter

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preting this manual’s safety instructions.

2. Safety rules

Always ensure that the minimum standards for safety, installation and operation are complied with 

before operating the machine. Observe the surrounding environmental conditions such as temperature, 
humidity, lighting, vibrations, dust and other conditions at the machine operation site. Never remove 
the machine’s information or warning plates. Ensure that they remain clearly readable. Contact an aut

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horized service workshop for replacement plates if they become unreadable. 

The use of any spare parts that deviate from this manual’s specifications, any other changes/manipula

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tions (however insignificant) made to your machine releases Hydroscand Machine AB from any liability 
for consequences that arise due to the machine’s performance, level of safety for nearby persons and/

or personal property.

Содержание H24DC

Страница 1: ...USER MANUAL Edition III 2015 06 17 Serial number _________________ H24DC H32DC...

Страница 2: ...Machine placement 8 4 2 electrical installation 8 4 3 selecting die set 8 4 4 setting crimping measurements 8 9 4 5 Changing die set 9 10 4 6 Changing die set with the QC tool 11 4 7 crimping 12 5 mai...

Страница 3: ...r closest authorized supplier for a replacement manual or additional information if ne cessary This manual should be preserved and stored for the length of the machine s lifetime or at least ten 10 ye...

Страница 4: ...ic hose and intended for use in service vehicles in the field where 12V 24V power source is available The machine is designed for smaller hose crimping series and not for large scale production the ma...

Страница 5: ...Machine AB Lost income or extra costs that may arise for any reason are not covered by the warranty Note Ensure that the machine is undamaged and that all of the described items are present upon arri...

Страница 6: ...actured year Weight Voltage Pressure Force Always provide the following information and technical explanation of the machine s problem when contacting the authorized service workshop Model Serial numb...

Страница 7: ...pump unit 2 carrying handles 3 Adjustment dial 4 Crimping contraction buttom 5 Crimping retraction button 6 dies 7 plus minus poles 8 Gas spring retraction 1 pump unit 2 carrying handles 3 Adjustment...

Страница 8: ...ry die is marked with the smallest crimping measurement in the interval Note Crimping any measurements outside the table crimping measurement interval is not recommended Using dies that are too small...

Страница 9: ...nts Place the machine on a stable and flat surface Adjust the machine s feet so that they cannot be over turned or fall from the surface 1 Retract the dies completely by pressing the return button twi...

Страница 10: ...Page 10 H24 H32dc uSEr mAnuAL EdItIon III 2015 06 17 1 Locking pin 2 die 3 die change tool 3 2 1 1 die size marking 2 die set pin 3 qc tool 4 Hole for qc tool 3 2 1 4...

Страница 11: ...C change tool in the contracted dies and then completely retract return the dies Insert the die set in its storage compartment QC rack or QC stand and turn the tool counter clockwise until it stops Re...

Страница 12: ...necessary 5 Maintenance 5 1 Lubrication The machine should be cleaned and lubricated every eight 8 operation hours Retract the dies to lubricate Use a small brush to lubricate the cone like surfaces i...

Страница 13: ...P_2_5 10 Endplate WAP 2 5 10 1 12 90270218 D055103 Plastic Cover DC 1 13 90270599 D054082 BASE H24 H32 DC 1 14 90270459 D055107 Cover Bracket 2 15 90270307 6043 06 06 hydroscand T skarv H32DC 1 16 902...

Страница 14: ...ilure 4 Valve failure 1 Too little lubrication 2 Low oil level 3 On off valve not tightened enough 4 Leakage 5 Poor oil quality 6 Pump leakage 1 Too little lubricant 2 Setting dial lost its posi tion...

Страница 15: ...24V 2 1 3 0 Colour Black Orange DIMENSIONS H24DC Depth Width Height 450x520x370 mm Weight 80 kg TECHNICAL DATA H24DC Crimping range in mm 10 61 mm Crimping range in inch 0 39 2 40 Crimping force in me...

Страница 16: ...Page 16 H24 H32DC USER MANUAL EDITION III 2015 06 17...

Страница 17: ...t 2 13 90270460 D055108 Cover Bracket 1 14 90181371 Plastic cap 6 15 90270251 kopplingsdon part1 Stifttag G4A5M 1 16 90270297 Hose H24 Hydraulic hose 3 8 670 1 17 90270300 7002 06 06 hydroscand 3 8 x...

Страница 18: ...cap 6 18 90270251 kopplingsdon part1 Stifttag G4A5M 1 19 90270303 Matarr r DC PACK 1 20 90270297 Hose H32 Hydraulic hose 3 8 670 compl 1 21 90270300 7002 06 06 hydroscand 3 8 x 3 8 1 22 90270299 7204...

Страница 19: ...mp Valve M R1 6 Return Valve Return 3 Forward crimp 1 R1 2 4 F1 H24DC_12_24VDC QTY Material Date PART LIST Part name Drw No Scale Drawn by Approved by Drawing size Rev No Revision information PY Check...

Страница 20: ...Crimp Valve 6 R1 R1 M Return Valve 5 Return Control device 1 F1 1 20140 03 20 H32DC_12_24VDC QTY Material Date PART LIST Part name Drw No Scale Drawn by Approved by Drawing size PY Rev No Checked date...

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