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Pro Mist 35 User Manual

www.HydroMistUSA.com

7. Maintenance

7.1

Periodic Check and Inspection

Items

Interval

Before

Operation

50hr

100hr 200hr

300hr

Main Components

Check All Fittings are Tight

◆

Check Water Lines for Leakage

◆

Check Pump for Oil Leakage

◆

Inspect Pump Cover for Damage

◆

Hose/Pipe/Rings

Check Connectors and Hoses for

Damage or Loose Fittings

◆

Check and Clean Inlet Water Filter

◆

Check Nozzles for Leaks or

Blockage

◆

Electrical

Check Control Panel Operation

◆

Check Electric Cord for Damage

◆

Pump

Check Oil: Quality and Quantity

◆

Change Oil

◆

(Only for the

first time)

◆

Oil Seals

◆

Plungers

◆

Motor

Check the Rubber Motor Mounts

◆

The above maintenance schedule is for operation at normal conditions.

Varying environmental conditions may cause excess wear on the pump or

misting system components, and your equipment may need to be

serviced more frequently.

Содержание F10-04-025

Страница 1: ...User Manual 1 3 HP High Pressure Misting Pump ...

Страница 2: ...n 4 4 Important Information 6 4 1 Dangers 6 4 2 Warnings 6 4 3 Cautions 7 5 Control Panel Instructions 8 5 1 First Time Operation 9 5 2 Storage 10 6 Troubleshooting 11 7 Maintenance 15 7 1 Periodic Check and Inspection 15 7 2 Procedure for Oil Change 16 7 3 Oil Changes and Checks 19 8 Warranty 20 ...

Страница 3: ...fy and or use it for applications other than the ones specified Instructions drawings tables and all contents of this document are confidential technical documentation and are the exclusive property of the manufacturer No information may be released to third parties without written permission by HydroMist USA Descriptions and images in this document are meant for reference and as practical example...

Страница 4: ...s Part Number F10 04 025 Operating Pressure Maximum 1000 psi Flow rate 0 2 GPM 1750 RPM Nozzle Capacity 2 Nozzles 008 0 2mm Minimum 4 Maximum 16 Motor 115 Volt Single Phase AC 60 Hz 4 Amp 1 3 HP Totally Enclosed Induction Motor Dimensions Inches L W H 15 x 10 x 12 25 in Weight 30 lbs Dimensions in Inches ...

Страница 5: ... User Manual www HydroMistUSA com 3 2 1 Components Part Descriptions 1 LED Control Panel 5 Power Cord 2 Carrying Handle 6 Top Pump Cover 3 High Pressure Outlet 7 Bottom Pump Cover 4 Water Inlet 8 Purge Outlet Hose ...

Страница 6: ...onnect the pump to a water supply with a hose rated for constant pressure Standard residential water pressure generally between 40 and 60 PSI is sufficient to supply the pump with enough water flow Regular garden hose may not be suitable to hold a constant pressure over time and can swell up and leak if left under pressure HydroMist has hoses available made specifically for the permanent connectio...

Страница 7: ...ions rings pipes or hoses designed for 1000 PSI of water pressure The pump will not work with medium or low pressure misting components or systems Note HydroMist recommends using stainless steel 2 nozzles which have a center hole measurement of 0 008 0 2mm This is our standard offering for all high pressure misting systems to deliver the best performance in evaporative cooling Extra misting nozzle...

Страница 8: ...h overload circuit breaker protection Fuse or Circuit Breaker to prevent injury from electrocution fire or other unforeseen circumstances 4 1 4 Do NOT move the machine during operation 4 1 5 Mount the machine on a cement surface or another solid flat surface that provides a firm level support Keep the machine and its surroundings dry 4 1 6 Do NOT operate the machine before reading this operating m...

Страница 9: ...ration 4 3 7 Water inlet temperature must not exceed 50 C 120 F 4 3 8 Before use check that all hose fittings and high pressure fittings are FIRMLY attached and fully seated 4 3 9 If a lower number of nozzles than recommended is used the system will be over pressurized and the pump seals will deteriorate quickly 4 3 10 A valve installed at the end of a misting system is recommended It will help to...

Страница 10: ...on Misting On 20 Seconds off Misting Off Repeat Press MODE 2 Intermittent Misting 25 Seconds on Misting On 30 Seconds off Misting Off Repeat Press MODE 3 Intermittent Misting 40 Seconds on Misting On 40 Seconds off Misting Off Repeat OFF System Off The pump will be turned OFF at any time The POWER light will always be on when the power cord of the pump is plugged in The WARNING light will be on wh...

Страница 11: ... Allow the pump to fill all of the misting lines with water forcing air out of the system Once a continuous stream of water flows out of the end s of your misting system Turn the pump off 3 Install all misting nozzles that were removed in step 1 4 Turn on the misting pump After a few seconds the system will pressurize Depending on the length of hose and size of your misting system the time to pres...

Страница 12: ...t cracking from freezing When the machine is not in use please keep it indoors If exposed to rain stop the machine and immediately remove the plug to avoid electric shock or leakage Use caution when disassembling high pressure hose pipe nozzles rings and fittings There may be pressure up to 1000 psi inside and serious injury can occur Do not use this machine when temperature is below 0 C 32 F Runn...

Страница 13: ...out connection to high pressure misting system Ÿ Make sure a steady flow of water supply is present Abnormal noise or vibration Ÿ The pump oil is burned or worn Ÿ Nylon hose and nozzle circuit is blocked Ÿ Pump components loose Ÿ Pump is over pressurized Ÿ Add or change oil Ÿ Clean or change nozzle and or lines Ÿ Remove the pump cover to visually inspect the internal components Ÿ Decrease the pump...

Страница 14: ...ice if it activates to protect the pump The top cover must be removed in order to access the reset button on the overload protection device Once the cover is removed reset the device by pressing the button in Plug the pump in and make sure the device does not immediately activate again If the button will not stay in the normal position pressed in check your power supply where the pump is plugged i...

Страница 15: ...ure regulator has an adjustment knob located underneath the pump cover on the brass pump head DO NOT attempt to adjust the pump pressure regulator without using a pressure gauge designed for reading water pressure of at least 1000 PSI If you have doubts about your ability to safely and properly install a high pressure gauge into the high pressure side of your misting system contact a professional ...

Страница 16: ...Pro Mist 35 User Manual www HydroMistUSA com 14 Turn the knob counterclockwise to decrease the output pressure Turn the knob clockwise to increase the output pressure ...

Страница 17: ...es for Damage or Loose Fittings Check and Clean Inlet Water Filter Check Nozzles for Leaks or Blockage Electrical Check Control Panel Operation Check Electric Cord for Damage Pump Check Oil Quality and Quantity Change Oil Only for the first time Oil Seals Plungers Motor Check the Rubber Motor Mounts The above maintenance schedule is for operation at normal conditions Varying environmental conditio...

Страница 18: ...ging the oil make sure to remove the old oil completely Too much old oil can affect the quality of the new oil Only change the oil with the pump on a level surface Do not change hot oil Pump operation increases the oil temperature to a dangerous level and can cause severe burns 7 2 1 Purge pressure and water from the misting system before performing an oil change 7 2 2 Remove the water supply hose...

Страница 19: ...an or other small container under the oil drain plug and unscrew it to start draining the oil It is recommended to use an inexpensive tray or other disposable pan that can be discarded after use 7 2 8 After the oil has drained reinstall and tighten the drain plug 7 2 9 Unscrew the oil fill plug on top of the pump housing ...

Страница 20: ...any places it is a crime to dump used oil into the environment down the drain or into the trash even in a sealed container Save your used oil until you can locate a recycling center and or bring it to an approved drop off site where used oil is accepted Many auto parts retail stores have drop off sites where used oil can be disposed of safely and properly for free Make sure the oil drain plug and ...

Страница 21: ...ils 1 1 Please use oil listed as ISO 68 or ISO VG 68 Avoid using dirty or used oil Whenever changing oil please ensure the used oil is drained as much as possible to preserve the quality of new oil In harsh work environments e g excess heat air pollutants direct exposure to sunlight or rain dust high humidity bad air quality the time between oil changes will decrease The oil change interval is bas...

Страница 22: ...uipment has been altered or modified Hydromist does not warranty components due to normal wear including nozzles pumps motors and seals Hydromist does not warranty components due to misuse abuse neglect or improper maintenance shipping handling warehousing or improper installation This warranty excludes wear items such as water filters spray nozzles or pumps that have been run without water suppli...

Страница 23: ...ense to return the product to the customer If the product is covered by this manufacturer s warranty then Hydromist will pay the freight to send the product back to the customer within the 48 continental United States ONLY No Other Warranties and Liability Limitation This limited Warranty and Policy represents Hydromist s sole and exclusive warranty obligation with respect to Hydromist products Hy...

Страница 24: ..._________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ____________________________________________________________ ...

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