Hydromatic S12L Series Скачать руководство пользователя страница 5

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lights on panel. Pumps should
alternate  on  each  successive
cycle of op er a tion.

6. Turn  both  H-O-A  switches 

to  Off  position  and  allow 
sump  to  fill  to  the  override
control level.

7. Turn  both  switches  to  Auto

position  and  both  pumps
should  start  and  operate
together  until  level  drops  to
turn-off point.

8. Repeat 

this 

operation 

cycle  several  times  before
leaving job.

9. Check voltage when pumps are

operating  and  check  the 
amp  draw  of  each  pump.
Check  amps  on  each  wire,  as
sometimes  a  high  leg  will
exist.  One  leg  can  be 
somewhat  higher  (5  to  10%)
without  causing  trouble.  For
excessive  amp  draw  on  one
leg, the power company should
be consulted.

expected  to  operate  for  many
years on normal sewage pumping
without failure.

Servicing Instructions:

IMPORTANT  —  Read  all 
in struc tions  before  replacing
any parts.

WARNING:  Before  handling
these  pumps  and  controls,
always  dis con nect  the  power
first.
Do  not  smoke  or  use  sparkable
electrical  devices  or  flames  in 
a  sep tic  (gaseous)  or  possible
septic sump.

Field Service on Motor:
All  submersible  motors  can  be
serviced  (out  of  warranty)  in  the
field  by  any  reliable  motor 
service  shop.  Any  pump  (in 
warranty) must be returned to the
factory  for  service  or  repaired  in
an authorized Hydromatic service
center.  Charges  will  not  be
allowed  if  (in  warranty)  pump  is
taken to a motor repair shop that is
not  an  authorized  Hydromatic
service center.
When  field  service  is  performed
on  a  pump,  these  instructions
should be carefully followed.

Replacing Stator:
If  motor  winding  is  burned  or
shorted,  it  can  be  rewound  or
replaced with new factory wound
stator.  Refer  to  sectional  drawing
of  pump  and  motor  and  use 
the following steps to remove and
replace stator.
1. If  stator  only  is  damaged,  it

may  not  be  necessary  to 
completely  dismantle  pump 
as  stator  and  housing  can  be

As  the  motors  are  oil  filled,  no
lubrication  or  other  maintenance
is required.
If  a  seal  failure  unit  is  used, 
no  attention  is  necessary  as 
long 

as 

the 

seal 

shows 

satisfactory operation.
If  seal  failure  is  not  used,  the
pump should be lifted once every
two  years  and  the  oil  drained 
from  the  seal  chamber  to  check 
for water.
If  the  pump  is  used  on  a 
HYDR-O-RAIL 

system, 

it 

should  be  lifted  once  every  six
months and checked for corrosion
and wear.
Generally, these pumps give very
reliable  service,  and  can  be

Pump
Maintenance

lifted  from  pump  without 
disturbing seals or bearings.

2. Drain  all  oil  from  upper 

housing, remove drain plug in
bottom  of  stator  housing  and
remove plug in top of housing
to allow air to enter.

3. After  chamber  is  drained,

remove 

hold-down 

bolts 

and  lift  off.  Use  care  in 
lifting  as  the  seal  failure 
connecting  wire  must  be 
dis con nect ed  before  housing 
is  com plete ly  removed.  See
sectional drawing.

4. Set  assembly  on  bench  and

remove connection box. When
box  is  lifted  off,  connection
wires  to  motor  will  be
exposed.  These  wires  will
probably  be  burned,  but  each
wire  is  tagged  with  a  metal
marker  giving  wire  number.
Cut the wires.
If  the  leads  to  the  connection
box  are  burned,  a  complete
new con nec tion box with new
wire  must  be  used. The  wires
are  potted  in  with  sealing 
compound  and  a  new  unit 
must  be  obtained  from  the 
factory.  The  old  con nec tion
box  can  be  returned  to  the 
factory for partial credit.

5. The  stator  is  held  in  the 

housing  with  a  bolted-in
retaining  ring  and  prevented
from rotating by a key.

6. Remove the retaining ring and

socket head cap screw. 

7. After  ring  is  removed,  turn

housing  upright  and  bump  on
hard wood blocks. This should
jar the stator loose and allow it
to drop out.

8. Thoroughly  clean  housing

before  replacing  new  stator.
Replace  stator  and  make  all
wire  con nec tions  to  the
connection 

box 

before

replacing  housing  on  pump.

Содержание S12L Series

Страница 1: ... 503 320 Frame Part 5625 503 1 2010 Pentair Pump Group Inc Installation and Service Manual NOTE To the installer Please make sure you provide this manual to the owner of the equipment or to the responsible party who maintains the system For use with product built with USEM motor ...

Страница 2: ...ave impellers manually rotated 6 revolutions after setting non operational for 3 weeks or longer and prior to electrical start up Pump The submersible pump is supplied for three phase only and for 460 and 575 volts Pump is supplied with 35 feet of power cord and or 35 feet of auxiliary control cord Longer cable lengths can be furnished but must be specified at time of order Power cable is three Ge...

Страница 3: ... panel for making connections An extra set of diagrams is included so that one set can be used in the sump when making connections The size wire to use from panel to sump depends on motor size and distance in feet Be sure each wire is checked so that a wrong connection will not be made An ohmmeter or Megger can be used to check wire continuity Installing Float Switch Controls The controls are supp...

Страница 4: ... and 3 Starting System 1 Turn H O A switch to Off position and then turn on main circuit breakers 2 Open all discharge valves and allow water to rise in sump 3 Turn H O A switch to Hand position on one pump and notice operation If pump is noisy and vibrates rotation is wrong To change rotation interchange any two line leads to motor 3ø only Do not interchange main incoming lines If duplex system c...

Страница 5: ...ry to completely dismantle pump as stator and housing can be As the motors are oil filled no lubrication or other maintenance is required If a seal failure unit is used no attention is necessary as long as the seal shows satisfactory operation If seal failure is not used the pump should be lifted once every two years and the oil drained from the seal chamber to check for water If the pump is used ...

Страница 6: ...sible oil Fill chamber until oil covers top of the windings Leave air space in the top for expansion Use Permatex on plug threads Replacing Seals and Bearings 1 Drain all oil from motor chamber and seal chamber as described 2 Remove motor housing as described 3 Remove bolts that hold seal chamber to pump housing Use back off screws to break loose With hardwood block tape end of impeller to loosen ...

Страница 7: ...ective If pump still does not start trouble is in the alternating relay Replace with new relay Pump runs but will not shut off 1 Pump may be air locked Turn pump off and let set for several minutes then restart 2 Lower float control may be hung up in the closed position Check in sump to be sure control is free 3 Selector switch may be in the Hand position Pump does not deliver proper capacity 1 Di...

Страница 8: ...8 Motor End Components ...

Страница 9: ...9 S4T S8L S8LA S12L Wet End Components ...

Страница 10: ...15175 300 1 BAIL LIFTING 1 F3 05454A030 WASHER LOCK 3 4 4 F4 05454A027 WASHER LOCK 5 8 2 F5 15174 000 1 BRACKET MOUNTING 2 F6 19105A033 SCREW CAP HEX SST 5 8 2 51700 068 7 Seal Kit S 51700 368 7 Carbide Seal Kit C 24709110000 Paraffinic Oil O ORDERING REPLACEMENT PARTS Product improvements are made from time to time The latest part design will be furnished as long as it is interchangeable with the...

Страница 11: ...75 002 1 3 23394A001 3 8662 011 1 13769 003 5 14161 012 5 14161 603 1 50 230 3 1150 64 005 1 2 2498 009 1 3 8675 000 1 3 11667 000 1 9 8662 004 1 13769 001 5 14160 012 5 14160 003 1 50 460 3 1150 64 005 1 2 2494 000 1 3 2498 007 1 3 8675 000 1 3 8790 000 1 9 8662 004 1 13769 005 5 14160 012 5 14160 003 1 50 575 3 1150 64 005 1 2 2498 007 1 3 8675 000 1 3 23394A001 3 8662 004 1 13769 003 5 14160 01...

Страница 12: ... 2 13766 037 5 S4T7500M5 4 75 575 3 2 4 13 13532 109 2 13766 037 5 S4T10000M4 4 100 460 3 1 0 4 14 13532 105 2 13766 036 5 S4T10000M5 4 100 575 3 1 0 4 14 13532 105 2 13766 036 5 S4T12500M4 4 125 460 3 4 0 3 15 13532 101 2 13766 032 5 S4T12500M5 4 125 575 3 4 0 3 15 13532 101 2 13766 032 5 S4T15000M4 4 150 460 3 4 0 3 15 13 13532 126 2 13766 032 5 S4T15000M5 4 150 575 3 4 0 3 15 13 13532 126 2 137...

Страница 13: ..._____________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ ______________________________________________ __________...

Страница 14: ...rdance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service d to units which are not installed in accordance with applicable local codes ordinances and good trade practices e if the unit is moved from its original installation location f if unit is used for purposes other tha...

Страница 15: ......

Страница 16: ...oltage _________________________________Actual ___________________________________ Voltage to Pumps _____________________________________Actual ___________________________________ Type of Junction Box __________________________________Manufacturer of Junction Box ______________ Are Floats Installed in Wet Well T Yes T No Are Floats Set to Engineer s Specs T Yes T No Are Floats Wired for Proper Seq...

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